Thermal conductivity against densityHigher and further left: spreads more heat for its weightThermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources4 documents: ATI, Niagara LaSalle, Ovako, Steel Construction Institute
Stainless Steel 316
ATI 316 (UNS S31600), annealed 1.0 mm sheet, ATI technical data sheet (2012); Poisson's ratio from the Nickel Institute/SCI structural stainless design manual
Steel AISI 1045
AISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constants
1
ATI 316, 316L, 317 and 317L Technical Data Sheet (2012)ATIarchived copyStainless Steel 316 · Yield strength: typical (representative), annealed 1.0 mm sheetStainless Steel 316 · Ultimate tensile strength: typical (representative), annealed 1.0 mm sheetStainless Steel 316 · Elongation at break: typical (representative), annealed, in 2 in. (51 mm)Stainless Steel 316 · Young's modulus (stiffness): typical, in tensionStainless Steel 316 · Density: typicalStainless Steel 316 · Thermal conductivity: 20–100 °CStainless Steel 316 · Thermal expansion: mean, 20–100 °CStainless Steel 316 · Specific heat: at 20 °CStainless Steel 316 · Melting point: melting rangeStainless Steel 316 · Max service temperature: oxidation (scaling) limit in air
Design Manual for Structural Stainless Steel, 4th Edition (P413)Steel Construction Institutearchived copyStainless Steel 316 · Poisson's ratio: design value (structural stainless steels)
Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions
Mechanical
Is Stainless Steel 316 stronger than Steel AISI 1045?
Steel AISI 1045 is stronger: its yield strength is 531 MPa against 265 MPa for Stainless Steel 316 (2x).
Which is lighter, Stainless Steel 316 or Steel AISI 1045?
Steel AISI 1045 is lighter: 7,800 kg/m³ against 8,027 kg/m³ for Stainless Steel 316.
Which is stiffer, Stainless Steel 316 or Steel AISI 1045?
Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 200 GPa for Stainless Steel 316, so the same part in Steel AISI 1045 deflects less under the same load.
Which is lighter for the same job, Stainless Steel 316 or Steel AISI 1045?
For the same stiffness or strength: Steel AISI 1045 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.
Part that must be
Stainless Steel 316
Steel AISI 1045
Stiff rod or tie (tension)
8% heavier
lighter
Stiff beam (bending)
5% heavier
lighter
Stiff panel or plate
5% heavier
lighter
Strong rod or tie
2.06x heavier
lighter
Strong beam
1.64x heavier
lighter
Strong panel or plate
46% heavier
lighter
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which is more ductile, Stainless Steel 316 or Steel AISI 1045?
Stainless Steel 316 stretches further before it breaks: 61% elongation at break against 12% for Steel AISI 1045.
Thermal
Which conducts heat better, Stainless Steel 316 or Steel AISI 1045?
Steel AISI 1045 conducts heat better: 42.5 W/m·K against 14.6 W/m·K for Stainless Steel 316.
Which expands less with temperature?
Steel AISI 1045 expands less: 12 µm/m·K against 16.5 µm/m·K for Stainless Steel 316.