Materials / Compare

Plastic PTFE vs. Solder SAC305

Compare Plastic PTFE vs. Solder SAC305 strength, stiffness, weight and thermal properties.

Plastic PTFEBulk polymer (molded or machined)
Solder SAC305Cast
MechanicalPlastic PTFESolder SAC305
Yield strength9MPa122MPa22.44x stronger
Ultimate tensile strength39.3MPa339.6MPa2
Elongation at break350%37.14x more ductile49%2
Young's modulus (stiffness)not sourced6.9GPa2
Density2,160kg/m³33.4x lighter7,350kg/m³2
Strength to weight4.17kN·m/kg39% higher2.99kN·m/kg
Stiffness to weightnot sourced0.939MN·m/kg
Poisson's ratio0.4610.352
Shear modulusnot sourced2.56GPa
Bulk modulusnot sourced7.67GPa
Speed of soundnot sourced969m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Solder SAC305
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PTFESolder SAC305
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic PTFESolder SAC305
Thermal conductivity0.25W/m·K161W/m·K2244x more heat through a fin
Thermal expansion100µm/m·K1mean21.9µm/m·K44.57x less
100 mm part over a 50 °C swing500µm growth110µm growth4.57x less
Specific heat1,400J/kg·K16.03x higher232J/kg·K4
Heats up and cools (diffusivity)0.0827mm²/s35.8mm²/s433x faster
Thermal shock resistancenot sourced5,773W/m
Melting pointsecond melting peak327°C3solidus-liquidus217–220°C2
Max service temperatureservice temperature260°C5not sourced
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PTFESolder SAC305
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PTFESolder SAC305
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources5 documents: Chemours, Indium Corporation, MacDermid Alpha
Plastic PTFE
Chemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)
Solder SAC305
SAC305 (Sn96.5Ag3.0Cu0.5) solder alloy, bulk; Indium Corporation Indalloy 256 (SAC305) for Preforms product data sheet (Form No. 100346 R0, 2024), selected properties, test temperature not stated; expansion and specific heat from MacDermid Alpha VACULOY SAC TDS (06 September 2023).
  1. 1
    Teflon PTFE Fluoropolymer Resin Properties HandbookChemoursarchived copyPlastic PTFE · Yield strength: typical yield strength at 23 °C (Teflon PTFE, Table 8)Plastic PTFE · Poisson's ratio: typical, 23 °C (Teflon PTFE resins, Chemours handbook)Plastic PTFE · Thermal conductivity: typical, granular resin, 4.6 mm specimenPlastic PTFE · Thermal expansion: typical, granular resin, 23-60 °C (ASTM E228)Plastic PTFE · Specific heat: typical, granular resin, 20 °C (ASTM D4591)
  2. 2
    Indalloy 256 (SAC305) for Preforms Product Data Sheet (100346 R0)Indium Corporationarchived copySolder SAC305 · Yield strength: typicalSolder SAC305 · Ultimate tensile strength: typicalSolder SAC305 · Elongation at break: typicalSolder SAC305 · Young's modulus (stiffness): typical, temperature and strain rate not statedSolder SAC305 · Density: typicalSolder SAC305 · Poisson's ratio: typicalSolder SAC305 · Thermal conductivity: typical, temperature not statedSolder SAC305 · Melting point: solidus-liquidus
  3. 3
    Teflon PTFE 7C X Product InformationChemoursarchived copyPlastic PTFE · Ultimate tensile strength: typical, skived tape 0.13 mmPlastic PTFE · Elongation at break: typical, skived tape 0.13 mmPlastic PTFE · Density: typical (standard specific gravity, ASTM D4894)Plastic PTFE · Melting point: second melting peak (sintered polymer), +/-10
  4. 4
    ALPHA Vaculoy SAC Alloys Technical Data Sheet (2023)MacDermid AlphaSolder SAC305 · Thermal expansion: mean, 20-100 °C (MacDermid Alpha)Solder SAC305 · Specific heat: typical (MacDermid Alpha)
  5. 5
    Teflon PTFE 6C X Product InformationChemoursarchived copyPlastic PTFE · Max service temperature: service temperature (Chemours general Teflon PTFE statement)

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Mechanical

Is Plastic PTFE stronger than Solder SAC305?

Solder SAC305 is stronger: its yield strength is 22 MPa against 9 MPa for Plastic PTFE (2.44x).

Which is lighter, Plastic PTFE or Solder SAC305?

Plastic PTFE is lighter: 2,160 kg/m³ against 7,350 kg/m³ for Solder SAC305.

Which is lighter for the same job, Plastic PTFE or Solder SAC305?

For the same stiffness or strength: Plastic PTFE is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PTFESolder SAC305
Strong rod or tielighter39% heavier
Strong beamlighter1.88x heavier
Strong panel or platelighter2.18x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic PTFE or Solder SAC305?

Plastic PTFE stretches further before it breaks: 350% elongation at break against 49% for Solder SAC305.

Thermal

Which conducts heat better, Plastic PTFE or Solder SAC305?

Solder SAC305 conducts heat better: 61 W/m·K against 0.25 W/m·K for Plastic PTFE.

Which expands less with temperature?

Solder SAC305 expands less: 21.9 µm/m·K against 100 µm/m·K for Plastic PTFE.

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