Materials / Compare

Plastic POM/Acetal vs. Solder SAC305

Compare Plastic POM/Acetal vs. Solder SAC305 strength, stiffness, weight and thermal properties.

Plastic POM/AcetalBulk polymer (molded or machined)
Solder SAC305Cast
MechanicalPlastic POM/AcetalSolder SAC305
Yield strength69MPa13.14x stronger22MPa2
Ultimate tensile strength69MPa11.74x stronger39.6MPa2
Compressive strength124MPa1not sourced
Flexural strength99MPa1not sourced
Elongation at break75%11.53x more ductile49%2
Young's modulus (stiffness)2.8GPa16.9GPa22.46x stiffer
Density1,420kg/m³35.18x lighter7,350kg/m³2
Strength to weight48.6kN·m/kg16.2x higher2.99kN·m/kg
Stiffness to weight1.97MN·m/kg2.1x higher0.939MN·m/kg
Poisson's ratio0.3510.352
Shear modulus1.04GPa2.56GPa2.46x stiffer in shear
Bulk modulus3.11GPa7.67GPa2.46x higher
Speed of sound1,404m/s45% faster969m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic POM/AcetalSolder SAC305
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic POM/AcetalSolder SAC305
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic POM/AcetalSolder SAC305
Thermal conductivity0.4W/m·K161W/m·K2153x more heat through a fin
Thermal expansionmean122µm/m·K1mean21.9µm/m·K45.57x less
100 mm part over a 50 °C swing610µm growth110µm growth5.57x less
Specific heataverage -18 to 100 °C1,465J/kg·K16.31x higher232J/kg·K4
Heats up and cools (diffusivity)0.192mm²/s35.8mm²/s186x faster
Thermal shock resistance52.5W/m5,773W/m110x more resistant
Melting point175°C1solidus-liquidus217–220°C2
Max service temperatureHDT 1.8 MPa125°C1not sourced
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic POM/AcetalSolder SAC305
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic POM/AcetalSolder SAC305
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources4 documents: DuPont, Indium Corporation, MacDermid Alpha
Plastic POM/Acetal
DuPont Delrin 100 acetal homopolymer, Table 2 'Typical Properties of Delrin Acetal Resins' (ASTM methods), Delrin Design Guide Module III hosted on delrin.com
Solder SAC305
SAC305 (Sn96.5Ag3.0Cu0.5) solder alloy, bulk; Indium Corporation Indalloy 256 (SAC305) for Preforms product data sheet (Form No. 100346 R0, 2024), selected properties, test temperature not stated; expansion and specific heat from MacDermid Alpha VACULOY SAC TDS (06 September 2023).
  1. 1
    Delrin Acetal Resin Design Guide, Module IIIDuPontarchived copyPlastic POM/Acetal · Yield strength: typical (single ASTM D638 tensile strength)Plastic POM/Acetal · Ultimate tensile strength: typicalPlastic POM/Acetal · Compressive strength: compressive stress at 10% deformationPlastic POM/Acetal · Flexural strength: flexural yield strength, typicalPlastic POM/Acetal · Elongation at break: typicalPlastic POM/Acetal · Young's modulus (stiffness): typicalPlastic POM/Acetal · Poisson's ratio: typicalPlastic POM/Acetal · Thermal conductivity: typicalPlastic POM/Acetal · Thermal expansion: mean, 29 to 60 °CPlastic POM/Acetal · Specific heat: average -18 to 100 °C, Delrin acetal resins (not grade-specific)Plastic POM/Acetal · Melting point: crystalline melting pointPlastic POM/Acetal · Max service temperature: HDT 1.8 MPa (annealed)
  2. 2
    Indalloy 256 (SAC305) for Preforms Product Data Sheet (100346 R0)Indium Corporationarchived copySolder SAC305 · Yield strength: typicalSolder SAC305 · Ultimate tensile strength: typicalSolder SAC305 · Elongation at break: typicalSolder SAC305 · Young's modulus (stiffness): typical, temperature and strain rate not statedSolder SAC305 · Density: typicalSolder SAC305 · Poisson's ratio: typicalSolder SAC305 · Thermal conductivity: typical, temperature not statedSolder SAC305 · Melting point: solidus-liquidus
  3. 3
    Delrin 100 Product Data SheetDuPontPlastic POM/Acetal · Density: typical (DuPont product information for Delrin 100 NC010; 'The data listed here fall within the normal range of product properties')
  4. 4
    ALPHA Vaculoy SAC Alloys Technical Data Sheet (2023)MacDermid AlphaSolder SAC305 · Thermal expansion: mean, 20-100 °C (MacDermid Alpha)Solder SAC305 · Specific heat: typical (MacDermid Alpha)

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Mechanical

Is Plastic POM/Acetal stronger than Solder SAC305?

Plastic POM/Acetal is stronger: its yield strength is 69 MPa against 22 MPa for Solder SAC305 (3.14x).

Which is lighter, Plastic POM/Acetal or Solder SAC305?

Plastic POM/Acetal is lighter: 1,420 kg/m³ against 7,350 kg/m³ for Solder SAC305.

Which is stiffer, Plastic POM/Acetal or Solder SAC305?

Solder SAC305 is stiffer: Young's modulus 6.9 GPa against 2.8 GPa for Plastic POM/Acetal, so the same part in Solder SAC305 deflects less under the same load.

Which is lighter for the same job, Plastic POM/Acetal or Solder SAC305?

For the same stiffness or strength: Plastic POM/Acetal is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic POM/AcetalSolder SAC305
Stiff rod or tie (tension)lighter2.1x heavier
Stiff beam (bending)lighter3.3x heavier
Stiff panel or platelighter3.83x heavier
Strong rod or tielighter16.2x heavier
Strong beamlighter11.1x heavier
Strong panel or platelighter9.17x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic POM/Acetal or Solder SAC305?

Plastic POM/Acetal stretches further before it breaks: 75% elongation at break against 49% for Solder SAC305.

Thermal

Which conducts heat better, Plastic POM/Acetal or Solder SAC305?

Solder SAC305 conducts heat better: 61 W/m·K against 0.4 W/m·K for Plastic POM/Acetal.

Which expands less with temperature?

Solder SAC305 expands less: 21.9 µm/m·K against 122 µm/m·K for Plastic POM/Acetal.

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