Materials / Compare

FDM Polycarbonate vs. SLA Resin Standard

Compare FDM Polycarbonate vs. SLA Resin Standard strength, stiffness, weight and thermal properties.

FDM Polycarbonate3D printed (FDM)
SLA Resin Standard3D printed (SLA resin)
MechanicalFDM PolycarbonateSLA Resin Standard
Yield strength53.3MPa1not given (tensile used)
Ultimate tensile strength53.3MPa160MPa213% stronger
Flexural strength89.4MPa1105MPa217% stronger in bending
Elongation at break9.2%115% more ductile8%2
Young's modulus (stiffness)2.39GPa12.75GPa215% stiffer
Densityrange1,180–1,200kg/m³11,210kg/m³3
Strength to weight44.8kN·m/kg49.6kN·m/kg11% higher
Stiffness to weight2.01MN·m/kg2.27MN·m/kg13% higher
Poisson's ratiobase material0.384not sourced
Shear modulus0.867GPanot sourced
Bulk modulus3.33GPanot sourced
Speed of sound1,418m/s1,508m/s6% faster
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30FDM PolycarbonateSLA Resin Standard
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30FDM PolycarbonateSLA Resin Standard
Strength against densityHigher and further left: stronger for its weight
ThermalFDM PolycarbonateSLA Resin Standard
Thermal conductivitybase material0.2W/m·K50.54W/m·K62.7x more heat through a fin
Thermal expansionbase material65µm/m·K51.76x lessmean -30 to 140 °C114µm/m·K6
100 mm part over a 50 °C swing325µm growth1.76x less571µm growth
Specific heatnot sourced1,800J/kg·K6
Heats up and cools (diffusivity)not sourced0.248mm²/s
Thermal shock resistance42.5W/mnot sourced
Glass transition108°C1not sourced
Max service temperatureHDT 0.455 MPa105°C1HDT 1.8 MPa59°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM HIPSDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30FDM PolycarbonateSLA Resin Standard
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM HIPSDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30FDM PolycarbonateSLA Resin Standard
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources6 documents: UltiMaker, Formlabs, Covestro
FDM Polycarbonate
Ultimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.
SLA Resin Standard
Formlabs Clear Resin V5 (FLGPCL05), TDS Rev. 01 March 20, 2024; printed on Form 4 at 100 µm, washed 5 min in >=99% IPA, post-cured 15 min at 60 °C in Form Cure. Orientation not stated.
  1. 1
    Ultimaker PC Technical Data Sheet, v5.00UltiMakerarchived copyFDM Polycarbonate · Yield strength: typicalFDM Polycarbonate · Ultimate tensile strength: typical, peak stress (= stress at yield)FDM Polycarbonate · Flexural strength: typicalFDM Polycarbonate · Elongation at break: typicalFDM Polycarbonate · Young's modulus (stiffness): typicalFDM Polycarbonate · Density: rangeFDM Polycarbonate · Glass transition: typicalFDM Polycarbonate · Max service temperature: HDT 0.455 MPa (printed specimens)
  2. 2
    Clear Resin V5 Technical Data Sheet (2024)Formlabsarchived copySLA Resin Standard · Ultimate tensile strength: typicalSLA Resin Standard · Flexural strength: typicalSLA Resin Standard · Elongation at break: typicalSLA Resin Standard · Young's modulus (stiffness): typicalSLA Resin Standard · Max service temperature: HDT 1.8 MPa
  3. 3
    Clear Resin V5 Technical Data Sheet (web edition)FormlabsSLA Resin Standard · Density: typical, post-cured (same for 5 min ambient and 15 min at 60 °C), ASTM D792
  4. 4
    Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroarchived copyFDM Polycarbonate · Poisson's ratio: base material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)
  5. 5
    Makrolon 2405 Technical Data SheetCovestroFDM Polycarbonate · Thermal conductivity: base material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °CFDM Polycarbonate · Thermal expansion: base material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallel
  6. 6
    Thermal Properties of Selected Formlabs SLA ResinsFormlabsSLA Resin Standard · Thermal conductivity: typical, post-cured, ASTM E1530SLA Resin Standard · Thermal expansion: mean -30 to 140 °C, post-cured (5 min ambient cure), TMA ASTM E831SLA Resin Standard · Specific heat: typical, 25 °C, post-cured (5 min ambient cure), DSC ASTM E1269

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate and SLA Resin Standard are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Mechanical

Is FDM Polycarbonate stronger than SLA Resin Standard?

SLA Resin Standard is stronger: its tensile strength is 60 MPa against yield strength 53.3 MPa for FDM Polycarbonate (13%).

Which is lighter, FDM Polycarbonate or SLA Resin Standard?

FDM Polycarbonate is lighter: 1,190 kg/m³ against 1,210 kg/m³ for SLA Resin Standard.

Which is stiffer, FDM Polycarbonate or SLA Resin Standard?

SLA Resin Standard is stiffer: Young's modulus 2.75 GPa against 2.39 GPa for FDM Polycarbonate, so the same part in SLA Resin Standard deflects less under the same load.

Which is lighter for the same job, FDM Polycarbonate or SLA Resin Standard?

For the same stiffness or strength: SLA Resin Standard is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM PolycarbonateSLA Resin Standard
Stiff rod or tie (tension)13% heavierlighter
Stiff beam (bending)5% heavierlighter
Stiff panel or plate3% heavierlighter
Strong rod or tie11% heavierlighter
Strong beam6% heavierlighter
Strong panel or plate4% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, FDM Polycarbonate or SLA Resin Standard?

FDM Polycarbonate stretches further before it breaks: 9.2% elongation at break against 8% for SLA Resin Standard.

Thermal

Which conducts heat better, FDM Polycarbonate or SLA Resin Standard?

SLA Resin Standard conducts heat better: 0.54 W/m·K against 0.2 W/m·K for FDM Polycarbonate.

Which expands less with temperature?

FDM Polycarbonate expands less: 65 µm/m·K against 114 µm/m·K for SLA Resin Standard.

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