Materials / Compare

DMLS 316L Stainless Steel vs. DMLS AlSi10Mg Aluminum

Compare DMLS 316L Stainless Steel vs. DMLS AlSi10Mg Aluminum strength, stiffness, weight and thermal properties.

DMLS 316L Stainless Steel3D printed metal (DMLS)
DMLS AlSi10Mg Aluminum3D printed metal (DMLS)
MechanicalDMLS 316L Stainless SteelDMLS AlSi10Mg Aluminum
Yield strength530MPa11.96x stronger270MPa2
Ultimate tensile strength640MPa142% stronger450MPa2
Elongation at break40%13.92x more ductile10.2%2
Young's modulus (stiffness)185GPa32.57x stiffer72GPa4
Densitypart density7,900kg/m³52,670kg/m³62.96x lighter
Strength to weight67.1kN·m/kg101kN·m/kg1.51x higher
Stiffness to weight23.4MN·m/kg27MN·m/kg15% higher
Poisson's ratiobase material0.37base material0.338
Shear modulus71.2GPa2.63x stiffer in shear27.1GPa
Bulk modulus154GPa2.18x higher70.6GPa
Speed of sound4,839m/s5,193m/s7% faster
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30DMLS 316L Stainless SteelDMLS AlSi10Mg Aluminum
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30DMLS 316L Stainless SteelDMLS AlSi10Mg Aluminum
Strength against densityHigher and further left: stronger for its weight
ThermalDMLS 316L Stainless SteelDMLS AlSi10Mg Aluminum
Thermal conductivitybase material16.2W/m·K9110W/m·K26.79x more heat through a fin
Thermal expansionmean 25-100 °C15.7µm/m·K127% lessmean 25-100 °C20µm/m·K2
100 mm part over a 50 °C swing78.6µm growth27% less100µm growth
Specific heatbase material500J/kg·K9base material963J/kg·K8
Heats up and cools (diffusivity)4.1mm²/s42.8mm²/s10.4x faster
Thermal shock resistance2,067W/m13,819W/m6.69x more resistant
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30DMLS 316L Stainless SteelDMLS AlSi10Mg Aluminum
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30DMLS 316L Stainless SteelDMLS AlSi10Mg Aluminum
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources9 documents: EOS GmbH, Renishaw, Steel Construction Institute, U.S. Department of Defense, Cleveland-Cliffs
DMLS 316L Stainless Steel
EOS StainlessSteel 316L (powder 9011-0032), EOS M 290, ParameterSet 316L 20µm Surface M290/400W, as manufactured, horizontal; ISO 6892-1
DMLS AlSi10Mg Aluminum
EOS Aluminium AlSi10Mg (powder 9011-0024), EOS M 290 | 30 µm process (AlSi10Mg_FlexM291 2.01), as manufactured, horizontal; machined (turned) specimens, ISO 6892-1 B10
  1. 1
    EOS StainlessSteel 316L Material Data SheetEOS GmbHarchived copyDMLS 316L Stainless Steel · Yield strength: typical, as manufactured, horizontalDMLS 316L Stainless Steel · Ultimate tensile strength: typical, as manufactured, horizontalDMLS 316L Stainless Steel · Elongation at break: typical at break, as manufactured, horizontalDMLS 316L Stainless Steel · Thermal expansion: mean 25-100 °C, ASTM E228
  2. 2
    EOS Aluminium AlSi10Mg Material Data SheetEOS GmbHarchived copyDMLS AlSi10Mg Aluminum · Yield strength: typical, as manufactured, horizontalDMLS AlSi10Mg Aluminum · Ultimate tensile strength: typical, as manufactured, horizontalDMLS AlSi10Mg Aluminum · Elongation at break: typical at break, as manufactured, horizontalDMLS AlSi10Mg Aluminum · Thermal conductivity: typical, as manufactured, horizontal (ISO 22007-2)DMLS AlSi10Mg Aluminum · Thermal expansion: mean 25-100 °C, ASTM E228
  3. 3
    EOS StainlessSteel 316L Material Data Sheet, M 280 and M 290 (2014)EOS GmbHarchived copyDMLS 316L Stainless Steel · Young's modulus (stiffness): typical, as built, horizontal (XY); EOSINT M280-400W / M290-400W, 316L_Surface 1.0, 20 µm (2014 sheet)
  4. 4
    RenAM 500 Series Aluminium AlSi10Mg Material Data SheetRenishawDMLS AlSi10Mg Aluminum · Young's modulus (stiffness): same material and process, different machine maker: Renishaw RenAM 500, 30 µm, as built, horizontal (XY)
  5. 5
    EOS StainlessSteel 316L Material Data Sheet, FlexLine, M 290 (2016)EOS GmbHarchived copyDMLS 316L Stainless Steel · Density: part density (ISO 3369, not labelled min or typical), EOS M 290, 40 µm FlexLine
  6. 6
    EOS Aluminium AlSi10Mg Material Data Sheet, FlexLine, M 290 (2018)EOS GmbHarchived copyDMLS AlSi10Mg Aluminum · Density: typical part density (ISO 3369), EOS M 290, AlSi10Mg_030_FlexM291 (30 µm)
  7. 7
    Design Manual for Structural Stainless Steel, 4th Edition (P413)Steel Construction Institutearchived copyDMLS 316L Stainless Steel · Poisson's ratio: base material: austenitic stainless steels incl. 1.4404 (316L), design value
  8. 8
    MIL-HDBK-5J, Metallic Materials and Elements for Aerospace Vehicle Structures (2003)U.S. Department of DefenseDMLS AlSi10Mg Aluminum · Poisson's ratio: base material: cast Al-Si-Mg alloy 359.0 (Al-9Si-0.6Mg, closest MIL-HDBK-5J alloy to AlSi10Mg / EN AC-43000)DMLS AlSi10Mg Aluminum · Specific heat: base material: cast Al-Si-Mg alloy 359.0 (MIL-HDBK-5J), at 100 °C
  9. 9
    316/316L Stainless Steel Product Data Bulletin (2021)Cleveland-CliffsDMLS 316L Stainless Steel · Thermal conductivity: base material: wrought 316/316L (Cleveland-Cliffs), at 100 °CDMLS 316L Stainless Steel · Specific heat: base material: wrought 316/316L (Cleveland-Cliffs), 0-100 °C

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 316L Stainless Steel and DMLS AlSi10Mg Aluminum are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Mechanical

Is DMLS 316L Stainless Steel stronger than DMLS AlSi10Mg Aluminum?

DMLS 316L Stainless Steel is stronger: its yield strength is 530 MPa against 270 MPa for DMLS AlSi10Mg Aluminum (1.96x).

Which is lighter, DMLS 316L Stainless Steel or DMLS AlSi10Mg Aluminum?

DMLS AlSi10Mg Aluminum is lighter: 2,670 kg/m³ against 7,900 kg/m³ for DMLS 316L Stainless Steel.

Which is stiffer, DMLS 316L Stainless Steel or DMLS AlSi10Mg Aluminum?

DMLS 316L Stainless Steel is stiffer: Young's modulus 185 GPa against 72 GPa for DMLS AlSi10Mg Aluminum, so the same part in DMLS 316L Stainless Steel deflects less under the same load.

Which is lighter for the same job, DMLS 316L Stainless Steel or DMLS AlSi10Mg Aluminum?

For the same stiffness or strength: DMLS AlSi10Mg Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beDMLS 316L Stainless SteelDMLS AlSi10Mg Aluminum
Stiff rod or tie (tension)15% heavierlighter
Stiff beam (bending)1.85x heavierlighter
Stiff panel or plate2.16x heavierlighter
Strong rod or tie1.51x heavierlighter
Strong beam1.89x heavierlighter
Strong panel or plate2.11x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, DMLS 316L Stainless Steel or DMLS AlSi10Mg Aluminum?

DMLS 316L Stainless Steel stretches further before it breaks: 40% elongation at break against 10.2% for DMLS AlSi10Mg Aluminum.

Thermal

Which conducts heat better, DMLS 316L Stainless Steel or DMLS AlSi10Mg Aluminum?

DMLS AlSi10Mg Aluminum conducts heat better: 110 W/m·K against 16.2 W/m·K for DMLS 316L Stainless Steel.

Which expands less with temperature?

DMLS 316L Stainless Steel expands less: 15.7 µm/m·K against 20 µm/m·K for DMLS AlSi10Mg Aluminum.

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