Materials / Compare
Aluminum 6063-T6 vs. Plastic PPS GF40 Compare Aluminum 6063-T6 vs. Plastic PPS GF40 strength, stiffness, weight and thermal properties.
Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Rubber Wood Aluminum Aluminum 6061-T6 Aluminum 7075-T6 Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Steel Steel AISI 1018 Steel AISI 1045 Steel AISI 4340 Steel A992 Iron Titanium Titanium Ti-6Al-4V Stainless Steel 304 Stainless Steel 316 Stainless Steel 303 Stainless Steel 17-4PH Brass C360 Brass C260 Copper C110 Copper C10100 Copper C12200 Glass Nickel Inconel 718 Magnesium AZ31B-H24 Magnesium AZ91D Zinc Zamak 3 FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood Drywall PCB Laminate FR-4 PCB Board FR-4, 2 copper planes Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Solder SAC305 Aluminum 6063-T6 Wrought Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Rubber Wood Aluminum Aluminum 6061-T6 Aluminum 7075-T6 Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Steel Steel AISI 1018 Steel AISI 1045 Steel AISI 4340 Steel A992 Iron Titanium Titanium Ti-6Al-4V Stainless Steel 304 Stainless Steel 316 Stainless Steel 303 Stainless Steel 17-4PH Brass C360 Brass C260 Copper C110 Copper C10100 Copper C12200 Glass Nickel Inconel 718 Magnesium AZ31B-H24 Magnesium AZ91D Zinc Zamak 3 FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood Drywall PCB Laminate FR-4 PCB Board FR-4, 2 copper planes Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Solder SAC305 Plastic PPS GF40 Bulk polymer (molded or machined) Mechanical Aluminum 6063-T6 Plastic PPS GF40 Yield strength 215 MPa not given (tensile used) Ultimate tensile strength 240 MPa 23% stronger tensile strength 195 MPa Flexural strength not sourced 285 MPa Elongation at break 12 % 6.32x more ductile strain at break 1.9 % Young's modulus (stiffness) 69 GPa 4.69x stiffer 14.7 GPa Density 2,700 kg/m³ 1,650 kg/m³ 1.64x lighter Strength to weight 79.6 kN·m/kg 118 kN·m/kg 48% higher Stiffness to weight 25.6 MN·m/kg 2.87x higher 8.91 MN·m/kg Poisson's ratio not sourced 0.35 Shear modulus not sourced 5.44 GPa Bulk modulus not sourced 16.3 GPa Speed of sound 5,055 m/s 1.69x faster 2,985 m/s
1k 10k 0.1 1 10 100 Density (kg/m³) Young's modulus (GPa) Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Wood Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic LCP GF30 Aluminum 6063-T6 Plastic PPS GF40 Stiffness against densityHigher and further left: stiffer for its weight 1k 10k 10 100 1k Density (kg/m³) Yield strength (MPa) Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Rubber Wood Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Brick PCB Laminate FR-4 Silicon Ceramic Alumina 96% Aluminum A380 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic LCP GF30 Aluminum 6063-T6 Plastic PPS GF40 Strength against densityHigher and further left: stronger for its weight
Thermal Aluminum 6063-T6 Plastic PPS GF40 Thermal conductivity 201 W/m·K 1,005x more heat through a fin 0.2 W/m·K Thermal expansion 23.4 µm/m·K parallel 12 µm/m·K 1.95x less 100 mm part over a 50 °C swing 117 µm growth 60 µm growth 1.95x less Specific heat 901 J/kg·K not sourced Heats up and cools (diffusivity) 82.6 mm²/s not sourced Thermal shock resistance not sourced 144 W/m Melting point melting range 615–655 °C DSC 280 °C Glass transition not sourced DSC 90 °C Max service temperature not sourced HDT 1.8 MPa 270 °C
1k 10k 0.1 1 10 100 Density (kg/m³) Thermal conductivity (W/m·K) Plastic PLA Plastic PETG Plastic ABS Plastic Nylon Rubber Wood Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM HIPS SLA Resin Standard DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic LCP GF30 Aluminum 6063-T6 Plastic PPS GF40 Thermal conductivity against densityHigher and further left: spreads more heat for its weight 0.1 1 10 100 10 100 Thermal conductivity (W/m·K) Thermal expansion (µm/m·K) Plastic PETG Plastic ABS Plastic Nylon Wood Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM HIPS SLA Resin Standard DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic LCP GF30 Aluminum 6063-T6 Plastic PPS GF40 Thermal expansion against thermal conductivityLower and further right: warps less when heated
Sources 4 documents: Kaiser Aluminum, Celanese, Hydro
Aluminum 6063-T6 6063-T6 extruded tube, Kaiser Aluminum Tube & Pipe Alloy 6063 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-6063 extruded-products datasheet (Rev.4, 03/2023).
Plastic PPS GF40 Celanese Fortron 1140L4 (PPS, 40% glass fibre), injection moulding; FORTRON PPS Short-Term Properties Guide (PPS-012, 2016); thermal conductivity and Poisson for 40% glass-reinforced Fortron from the Fortron PPS Design Manual (PPS-050, 2013). 1 Alloy 6063 Tube & Pipe Technical Data, Rev. 05/06 Kaiser Aluminum archived copy Aluminum 6063-T6 · Yield strength: typical, T6, 0.0625 in specimenAluminum 6063-T6 · Ultimate tensile strength: typical, T6Aluminum 6063-T6 · Elongation at break: typical, T6, in 4DAluminum 6063-T6 · Young's modulus (stiffness): typicalAluminum 6063-T6 · Density: nominal, 20 °CAluminum 6063-T6 · Thermal conductivity: typical, T6, 20 °CAluminum 6063-T6 · Thermal expansion: typical, mean 20-100 °CAluminum 6063-T6 · Melting point: melting range2 Fortron PPS Short-Term Properties Guide (PPS-012) Celanese Plastic PPS GF40 · Ultimate tensile strength: tensile strength, 5 mm/minPlastic PPS GF40 · Flexural strength: flexural strength at breakPlastic PPS GF40 · Elongation at break: strain at break, 5 mm/minPlastic PPS GF40 · Young's modulus (stiffness): typical, 1 mm/minPlastic PPS GF40 · Density: typicalPlastic PPS GF40 · Thermal expansion: parallel (flow), mean -50 to 90 °CPlastic PPS GF40 · Melting point: DSC, 10 °C/minPlastic PPS GF40 · Glass transition: DSC, 10 °C/minPlastic PPS GF40 · Max service temperature: HDT 1.8 MPa
3 Fortron PPS Design Manual (PPS-050) Celanese Plastic PPS GF40 · Poisson's ratio: glass-reinforced Fortron PPS (class value, not grade-specific)Plastic PPS GF40 · Thermal conductivity: 40% glass-reinforced Fortron, 25 °C (not grade-specific)
4 Technical Datasheet, Extruded Products: Alloy EN AW-6063 (Rev. 4, 2023) Hydro archived copy Aluminum 6063-T6 · Specific heat: typical, 20 °C (Hydro EN AW-6063)Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions Mechanical Is Aluminum 6063-T6 stronger than Plastic PPS GF40? Aluminum 6063-T6 is stronger: its yield strength is 215 MPa against tensile strength 195 MPa for Plastic PPS GF40 (10%).
Which is lighter, Aluminum 6063-T6 or Plastic PPS GF40? Plastic PPS GF40 is lighter: 1,650 kg/m³ against 2,700 kg/m³ for Aluminum 6063-T6.
Which is stiffer, Aluminum 6063-T6 or Plastic PPS GF40? Aluminum 6063-T6 is stiffer: Young's modulus 69 GPa against 14.7 GPa for Plastic PPS GF40, so the same part in Aluminum 6063-T6 deflects less under the same load.
Which is lighter for the same job, Aluminum 6063-T6 or Plastic PPS GF40? For the same stiffness or strength: Aluminum 6063-T6 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Plastic PPS GF40 is lighter for a strong rod or tie, strong beam, strong panel or plate.
Part that must be Aluminum 6063-T6 Plastic PPS GF40 Stiff rod or tie (tension) lighter 2.87x heavier Stiff beam (bending) lighter 32% heavier Stiff panel or plate lighter 2% heavier Strong rod or tie 48% heavier lighter Strong beam 1.53x heavier lighter Strong panel or plate 1.56x heavier lighter
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which is more ductile, Aluminum 6063-T6 or Plastic PPS GF40? Aluminum 6063-T6 stretches further before it breaks: 12% elongation at break against 1.9% for Plastic PPS GF40.
Thermal Which conducts heat better, Aluminum 6063-T6 or Plastic PPS GF40? Aluminum 6063-T6 conducts heat better: 201 W/m·K against 0.2 W/m·K for Plastic PPS GF40.
Which expands less with temperature? Plastic PPS GF40 expands less: 12 µm/m·K against 23.4 µm/m·K for Aluminum 6063-T6.