Materials / Compare
Aluminum 6061-T6 vs. Aluminum 6063-T6 Compare Aluminum 6061-T6 vs. Aluminum 6063-T6 strength, stiffness, weight and thermal properties.
Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Rubber Wood Aluminum Aluminum 6061-T6 Aluminum 7075-T6 Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Steel Steel AISI 1018 Steel AISI 1045 Steel AISI 4340 Steel A992 Iron Titanium Titanium Ti-6Al-4V Stainless Steel 304 Stainless Steel 316 Stainless Steel 303 Stainless Steel 17-4PH Brass C360 Brass C260 Copper C110 Copper C10100 Copper C12200 Glass Nickel Inconel 718 Magnesium AZ31B-H24 Magnesium AZ91D Zinc Zamak 3 FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood Drywall PCB Laminate FR-4 PCB Board FR-4, 2 copper planes Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Solder SAC305 Aluminum 6061-T6 Wrought Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Rubber Wood Aluminum Aluminum 6061-T6 Aluminum 7075-T6 Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Steel Steel AISI 1018 Steel AISI 1045 Steel AISI 4340 Steel A992 Iron Titanium Titanium Ti-6Al-4V Stainless Steel 304 Stainless Steel 316 Stainless Steel 303 Stainless Steel 17-4PH Brass C360 Brass C260 Copper C110 Copper C10100 Copper C12200 Glass Nickel Inconel 718 Magnesium AZ31B-H24 Magnesium AZ91D Zinc Zamak 3 FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood Drywall PCB Laminate FR-4 PCB Board FR-4, 2 copper planes Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Solder SAC305 Aluminum 6063-T6 Wrought Mechanical Aluminum 6061-T6 Aluminum 6063-T6 Yield strength 276 MPa 28% stronger 215 MPa Ultimate tensile strength 310 MPa 29% stronger 240 MPa Elongation at break 17 % 42% more ductile 12 % Young's modulus (stiffness) 68.3 GPa 69 GPa Density 2,700 kg/m³ 2,700 kg/m³ Strength to weight 102 kN·m/kg 28% higher 79.6 kN·m/kg Stiffness to weight 25.3 MN·m/kg 25.6 MN·m/kg 1% higher Poisson's ratio 0.33 not sourced Shear modulus 25.7 GPa not sourced Bulk modulus 67 GPa not sourced Speed of sound 5,030 m/s 5,055 m/s
1k 10k 0.1 1 10 100 Density (kg/m³) Young's modulus (GPa) Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Wood Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum 6061-T6 Aluminum 6063-T6 Stiffness against densityHigher and further left: stiffer for its weight 1k 10k 10 100 1k Density (kg/m³) Yield strength (MPa) Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Rubber Wood Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Brick PCB Laminate FR-4 Silicon Ceramic Alumina 96% Aluminum A380 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum 6061-T6 Aluminum 6063-T6 Strength against densityHigher and further left: stronger for its weight
Thermal Aluminum 6061-T6 Aluminum 6063-T6 Thermal conductivity 167 W/m·K 201 W/m·K 20% more heat through a fin Thermal expansion 23.6 µm/m·K 23.4 µm/m·K 100 mm part over a 50 °C swing 118 µm growth 117 µm growth Specific heat 896 J/kg·K 901 J/kg·K Heats up and cools (diffusivity) 69 mm²/s 82.6 mm²/s 20% faster Thermal shock resistance 19,159 W/m not sourced Melting point solidus-liquidus 582–652 °C melting range 615–655 °C
1k 10k 0.1 1 10 100 Density (kg/m³) Thermal conductivity (W/m·K) Plastic PLA Plastic PETG Plastic ABS Plastic Nylon Rubber Wood Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM HIPS SLA Resin Standard DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum 6061-T6 Aluminum 6063-T6 Thermal conductivity against densityHigher and further left: spreads more heat for its weight 0.1 1 10 100 10 100 Thermal conductivity (W/m·K) Thermal expansion (µm/m·K) Plastic PETG Plastic ABS Plastic Nylon Wood Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM HIPS SLA Resin Standard DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum 6061-T6 Aluminum 6063-T6 Thermal expansion against thermal conductivityLower and further right: warps less when heated
Sources 4 documents: Kaiser Aluminum, U.S. Department of Defense, Hydro
Aluminum 6061-T6 6061-T6/T651, Kaiser Aluminum typical properties; Poisson from MIL-HDBK-5J
Aluminum 6063-T6 6063-T6 extruded tube, Kaiser Aluminum Tube & Pipe Alloy 6063 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-6063 extruded-products datasheet (Rev.4, 03/2023). 1 Alloy 6061 Sheet, Coil & Plate Technical Data Kaiser Aluminum archived copy Aluminum 6061-T6 · Yield strength: typical, 0.2% offset, .500 in dia specimenAluminum 6061-T6 · Ultimate tensile strength: typicalAluminum 6061-T6 · Elongation at break: typical, in 4D, 0.500 in dia specimenAluminum 6061-T6 · Young's modulus (stiffness): typicalAluminum 6061-T6 · Density: nominalAluminum 6061-T6 · Thermal conductivity: typical, 20 °CAluminum 6061-T6 · Thermal expansion: typical, mean 20-100 °CAluminum 6061-T6 · Specific heat: typical, at 100 °CAluminum 6061-T6 · Melting point: solidus-liquidus2 Alloy 6063 Tube & Pipe Technical Data, Rev. 05/06 Kaiser Aluminum archived copy Aluminum 6063-T6 · Yield strength: typical, T6, 0.0625 in specimenAluminum 6063-T6 · Ultimate tensile strength: typical, T6Aluminum 6063-T6 · Elongation at break: typical, T6, in 4DAluminum 6063-T6 · Young's modulus (stiffness): typicalAluminum 6063-T6 · Density: nominal, 20 °CAluminum 6063-T6 · Thermal conductivity: typical, T6, 20 °CAluminum 6063-T6 · Thermal expansion: typical, mean 20-100 °CAluminum 6063-T6 · Melting point: melting range3 MIL-HDBK-5J, Metallic Materials and Elements for Aerospace Vehicle Structures (2003) U.S. Department of Defense Aluminum 6061-T6 · Poisson's ratio: typical (handbook physical constant)
4 Technical Datasheet, Extruded Products: Alloy EN AW-6063 (Rev. 4, 2023) Hydro archived copy Aluminum 6063-T6 · Specific heat: typical, 20 °C (Hydro EN AW-6063)Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions Mechanical Is Aluminum 6061-T6 stronger than Aluminum 6063-T6? Aluminum 6061-T6 is stronger: its yield strength is 276 MPa against 215 MPa for Aluminum 6063-T6 (28%).
Which is lighter, Aluminum 6061-T6 or Aluminum 6063-T6? Aluminum 6061-T6 is lighter: 2,700 kg/m³ against 2,700 kg/m³ for Aluminum 6063-T6.
Which is stiffer, Aluminum 6061-T6 or Aluminum 6063-T6? Aluminum 6063-T6 is stiffer: Young's modulus 69 GPa against 68.3 GPa for Aluminum 6061-T6, so the same part in Aluminum 6063-T6 deflects less under the same load.
Which is lighter for the same job, Aluminum 6061-T6 or Aluminum 6063-T6? For the same stiffness or strength: Aluminum 6061-T6 is lighter for a strong rod or tie, strong beam, strong panel or plate; Aluminum 6063-T6 is lighter for a stiff rod or tie (tension).
Part that must be Aluminum 6061-T6 Aluminum 6063-T6 Stiff rod or tie (tension) 1% heavier lighter Stiff beam (bending) about equal about equal Stiff panel or plate about equal about equal Strong rod or tie lighter 28% heavier Strong beam lighter 18% heavier Strong panel or plate lighter 13% heavier
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which is more ductile, Aluminum 6061-T6 or Aluminum 6063-T6? Aluminum 6061-T6 stretches further before it breaks: 17% elongation at break against 12% for Aluminum 6063-T6.
Thermal Which conducts heat better, Aluminum 6061-T6 or Aluminum 6063-T6? Aluminum 6063-T6 conducts heat better: 201 W/m·K against 167 W/m·K for Aluminum 6061-T6.
Which expands less with temperature? Aluminum 6063-T6 expands less: 23.4 µm/m·K against 23.6 µm/m·K for Aluminum 6061-T6.