Materials / Compare

Plastic Polypropylene vs. Plastic TPU

Compare Plastic Polypropylene vs. Plastic TPU strength, stiffness, weight and thermal properties.

Plastic PolypropyleneBulk polymer (molded or machined)
Plastic TPU3D printed (FDM)
MechanicalPlastic PolypropylenePlastic TPU
Yield strength33MPa1not given (tensile used)
Ultimate tensile strengthnot stated (yield given)23.7MPa2
Flexural strengthnot sourced4.1MPa2
Elongation at breaknot sourcednot sourced
Young's modulus (stiffness)1.45GPa121.6x stiffer0.067GPa2
Density900kg/m³136% lighter1,220kg/m³2
Strength to weight36.7kN·m/kg1.89x higher19.4kN·m/kg
Stiffness to weight1.61MN·m/kg29.3x higher0.0549MN·m/kg
Poisson's ratiobase material0.423not sourced
Shear modulus0.511GPanot sourced
Bulk modulus3.02GPanot sourced
Speed of sound1,269m/s5.42x faster234m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolypropylenePlastic TPU
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolypropylenePlastic TPU
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic PolypropylenePlastic TPU
Thermal conductivitybase material0.17–0.22W/m·K3not sourced
Thermal expansionbase material80–100µm/m·K3not sourced
100 mm part over a 50 °C swing450µm growthnot sourced
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistance28.6W/mnot sourced
Melting pointnot sourced217°C2
Max service temperatureHDT 0.45 MPa90°C1HDT 0.455 MPa50.3°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic Polypropylene
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic Polypropylene
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources3 documents: LyondellBasell, UltiMaker, INEOS Olefins & Polymers USA
Plastic Polypropylene
LyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO values
Plastic TPU
Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.
  1. 1
    Moplen HP501H Product DataLyondellBasellPlastic Polypropylene · Yield strength: typical, tensile stress at yield ISO 527Plastic Polypropylene · Young's modulus (stiffness): typical, tensile modulus ISO 527Plastic Polypropylene · Density: typical, 23 °C ISO 1183-1Plastic Polypropylene · Max service temperature: HDT 0.45 MPa (ISO 75B), unannealed
  2. 2
    Ultimaker TPU 95A Technical Data Sheet, v5.00UltiMakerarchived copyPlastic TPU · Ultimate tensile strength: typical, stress at breakPlastic TPU · Flexural strength: typicalPlastic TPU · Young's modulus (stiffness): typicalPlastic TPU · Density: typicalPlastic TPU · Melting point: typicalPlastic TPU · Max service temperature: HDT 0.455 MPa (printed specimens)
  3. 3
    Typical Engineering Properties of PolypropyleneINEOS Olefins & Polymers USAarchived copyPlastic Polypropylene · Poisson's ratio: base material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)Plastic Polypropylene · Thermal conductivity: base material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)Plastic Polypropylene · Thermal expansion: base material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Mechanical

Is Plastic Polypropylene stronger than Plastic TPU?

Plastic Polypropylene is stronger: its yield strength is 33 MPa against tensile strength 23.7 MPa for Plastic TPU (39%).

Which is lighter, Plastic Polypropylene or Plastic TPU?

Plastic Polypropylene is lighter: 900 kg/m³ against 1,220 kg/m³ for Plastic TPU.

Which is stiffer, Plastic Polypropylene or Plastic TPU?

Plastic Polypropylene is stiffer: Young's modulus 1.45 GPa against 0.067 GPa for Plastic TPU, so the same part in Plastic Polypropylene deflects less under the same load.

Which is lighter for the same job, Plastic Polypropylene or Plastic TPU?

For the same stiffness or strength: Plastic Polypropylene is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PolypropylenePlastic TPU
Stiff rod or tie (tension)lighter29.3x heavier
Stiff beam (bending)lighter6.31x heavier
Stiff panel or platelighter3.78x heavier
Strong rod or tielighter1.89x heavier
Strong beamlighter1.69x heavier
Strong panel or platelighter1.6x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

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