Materials / Compare

Plastic ABS vs. Plastic Polypropylene

Compare Plastic ABS vs. Plastic Polypropylene strength, stiffness, weight and thermal properties.

Plastic ABS3D printed (FDM)
Plastic PolypropyleneBulk polymer (molded or machined)
MechanicalPlastic ABSPlastic Polypropylene
Yield strength38.1MPa115% stronger33MPa2
Ultimate tensile strength38.1MPa1not stated (yield given)
Flexural strength61.1MPa1not sourced
Elongation at break4.6%1not sourced
Young's modulus (stiffness)1.96GPa135% stiffer1.45GPa2
Density1,100kg/m³1900kg/m³222% lighter
Strength to weight34.6kN·m/kg36.7kN·m/kg6% higher
Stiffness to weight1.78MN·m/kg11% higher1.61MN·m/kg
Poisson's ratiobase material0.393base material0.424
Shear modulus0.706GPa38% stiffer in shear0.511GPa
Bulk modulus2.97GPa3.02GPa2% higher
Speed of sound1,336m/s5% faster1,269m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABSPlastic Polypropylene
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABSPlastic Polypropylene
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic ABSPlastic Polypropylene
Thermal conductivitybase material0.17W/m·K5base material0.17–0.22W/m·K4
Thermal expansionbase material80–110µm/m·K5base material80–100µm/m·K4
100 mm part over a 50 °C swing475µm growth450µm growth6% less
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistance21.2W/m28.6W/m35% more resistant
Glass transition101°C1not sourced
Max service temperatureHDT 0.455 MPa86.6°C1HDT 0.45 MPa90°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABSPlastic Polypropylene
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABSPlastic Polypropylene
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources5 documents: UltiMaker, LyondellBasell, Covestro, INEOS Olefins & Polymers USA, INEOS Styrolution
Plastic ABS
Ultimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.
Plastic Polypropylene
LyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO values
  1. 1
    Ultimaker ABS Technical Data Sheet, v5.00UltiMakerarchived copyPlastic ABS · Yield strength: typicalPlastic ABS · Ultimate tensile strength: typical, peak stress (= stress at yield)Plastic ABS · Flexural strength: typicalPlastic ABS · Elongation at break: typicalPlastic ABS · Young's modulus (stiffness): typicalPlastic ABS · Density: typicalPlastic ABS · Glass transition: typicalPlastic ABS · Max service temperature: HDT 0.455 MPa (printed specimens)
  2. 2
    Moplen HP501H Product DataLyondellBasellPlastic Polypropylene · Yield strength: typical, tensile stress at yield ISO 527Plastic Polypropylene · Young's modulus (stiffness): typical, tensile modulus ISO 527Plastic Polypropylene · Density: typical, 23 °C ISO 1183-1Plastic Polypropylene · Max service temperature: HDT 0.45 MPa (ISO 75B), unannealed
  3. 3
    Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroarchived copyPlastic ABS · Poisson's ratio: base material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)
  4. 4
    Typical Engineering Properties of PolypropyleneINEOS Olefins & Polymers USAarchived copyPlastic Polypropylene · Poisson's ratio: base material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)Plastic Polypropylene · Thermal conductivity: base material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)Plastic Polypropylene · Thermal expansion: base material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
  5. 5
    Terluran GP-22 (ABS) Product Data SheetINEOS StyrolutionPlastic ABS · Thermal conductivity: base material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typicalPlastic ABS · Thermal expansion: base material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Mechanical

Is Plastic ABS stronger than Plastic Polypropylene?

Plastic ABS is stronger: its yield strength is 38.1 MPa against 33 MPa for Plastic Polypropylene (15%).

Which is lighter, Plastic ABS or Plastic Polypropylene?

Plastic Polypropylene is lighter: 900 kg/m³ against 1,100 kg/m³ for Plastic ABS.

Which is stiffer, Plastic ABS or Plastic Polypropylene?

Plastic ABS is stiffer: Young's modulus 1.96 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in Plastic ABS deflects less under the same load.

Which is lighter for the same job, Plastic ABS or Plastic Polypropylene?

For the same stiffness or strength: Plastic ABS is lighter for a stiff rod or tie (tension); Plastic Polypropylene is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABSPlastic Polypropylene
Stiff rod or tie (tension)lighter11% heavier
Stiff beam (bending)5% heavierlighter
Stiff panel or plate11% heavierlighter
Strong rod or tie6% heavierlighter
Strong beam11% heavierlighter
Strong panel or plate14% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Thermal

Which conducts heat better, Plastic ABS or Plastic Polypropylene?

Plastic Polypropylene conducts heat better: 0.195 W/m·K against 0.17 W/m·K for Plastic ABS.

Which expands less with temperature?

Plastic Polypropylene expands less: 90 µm/m·K against 95 µm/m·K for Plastic ABS.

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