Materials / Compare

Plastic Polycarbonate vs. Plastic UHMWPE

Compare Plastic Polycarbonate vs. Plastic UHMWPE strength, stiffness, weight and thermal properties.

Plastic PolycarbonateBulk polymer (molded or machined)
Plastic UHMWPEBulk polymer (molded or machined)
MechanicalPlastic PolycarbonatePlastic UHMWPE
Yield strength65MPa13.25x stronger20MPa2
Ultimate tensile strength65MPa11.51x stronger43MPa2
Flexural strength97MPa1not sourced
Elongation at break125%1465%23.72x more ductile
Young's modulus (stiffness)2.4GPa13.64x stiffer0.66GPa2
Density1,200kg/m³1930kg/m³229% lighter
Strength to weight54.2kN·m/kg2.52x higher21.5kN·m/kg
Stiffness to weight2MN·m/kg2.82x higher0.71MN·m/kg
Poisson's ratio0.383not sourced
Shear modulus0.87GPanot sourced
Bulk modulus3.33GPanot sourced
Speed of sound1,414m/s1.68x faster842m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic UHMWPE
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic UHMWPE
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic PolycarbonatePlastic UHMWPE
Thermal conductivity0.2W/m·K10.4W/m·K42x more heat through a fin
Thermal expansion65µm/m·K13.08x less200µm/m·K4
100 mm part over a 50 °C swing325µm growth3.08x less1,000µm growth
Specific heat1,172J/kg·K5not sourced
Heats up and cools (diffusivity)0.142mm²/snot sourced
Thermal shock resistance51.7W/mnot sourced
Melting pointnot sourcedDSC 10 K/min130–138°C2
Glass transition144°C1not sourced
Max service temperatureUL 746B RTI125°C145 °C hotter80°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic UHMWPE
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic UHMWPE
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources5 documents: Covestro, Celanese, Bayer MaterialScience
Plastic Polycarbonate
Covestro Makrolon 2405 general-purpose PC (MVR 19), Covestro technical datasheet version 2026-09-28, typical values
Plastic UHMWPE
Celanese GUR 4120 (avg. molecular weight 4.7x10^6 g/mol), typical values on compression-molded specimens; CTE and thermal conductivity from Celanese's generic UHMWPE guide (grade not named)
  1. 1
    Makrolon 2405 Technical Data SheetCovestroPlastic Polycarbonate · Yield strength: typical, tensile yieldPlastic Polycarbonate · Ultimate tensile strength: typical, stress at breakPlastic Polycarbonate · Flexural strength: typical, flexural strengthPlastic Polycarbonate · Elongation at break: typical, strain at breakPlastic Polycarbonate · Young's modulus (stiffness): typicalPlastic Polycarbonate · Density: typicalPlastic Polycarbonate · Thermal conductivity: typical, through-plane, 23 CPlastic Polycarbonate · Thermal expansion: typical, 23-55 C, parallel and normalPlastic Polycarbonate · Glass transition: typical, DSC 10 C/minPlastic Polycarbonate · Max service temperature: UL 746B RTI, tensile strength, 1.5 mm
  2. 2
    GUR UHMW-PE Overview (GUR-015)CelanesePlastic UHMWPE · Yield strength: typical, tensile stress at yield ISO 527, 50 mm/minPlastic UHMWPE · Ultimate tensile strength: typical, tensile stress at break ISO 527, 50 mm/minPlastic UHMWPE · Elongation at break: typical, nominal elongation at break ISO 527Plastic UHMWPE · Young's modulus (stiffness): typical, tensile modulus ISO 527, 1 mm/minPlastic UHMWPE · Density: typicalPlastic UHMWPE · Melting point: DSC 10 K/minPlastic UHMWPE · Max service temperature: recommended max constant operating temperature
  3. 3
    Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroarchived copyPlastic Polycarbonate · Poisson's ratio: typical, polycarbonate family (Covestro Part and Mold Design guide, Table 3-1)
  4. 4
    GUR UHMW-PE Polymer Guide (GUR-003)Celanesearchived copyPlastic UHMWPE · Thermal conductivity: typical, unfilled (narrative value, generic Celanese UHMWPE)Plastic UHMWPE · Thermal expansion: typical, 20 to 100 °C (generic Celanese UHMWPE)
  5. 5
    Makrolon 2405 Data Sheet, ASTM valuesBayer MaterialSciencearchived copyPlastic Polycarbonate · Specific heat: typical (guide value), Bayer ASTM datasheet for Makrolon 2405, ASTM D 2766

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Mechanical

Is Plastic Polycarbonate stronger than Plastic UHMWPE?

Plastic Polycarbonate is stronger: its yield strength is 65 MPa against 20 MPa for Plastic UHMWPE (3.25x).

Which is lighter, Plastic Polycarbonate or Plastic UHMWPE?

Plastic UHMWPE is lighter: 930 kg/m³ against 1,200 kg/m³ for Plastic Polycarbonate.

Which is stiffer, Plastic Polycarbonate or Plastic UHMWPE?

Plastic Polycarbonate is stiffer: Young's modulus 2.4 GPa against 0.66 GPa for Plastic UHMWPE, so the same part in Plastic Polycarbonate deflects less under the same load.

Which is lighter for the same job, Plastic Polycarbonate or Plastic UHMWPE?

For the same stiffness or strength: Plastic Polycarbonate is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PolycarbonatePlastic UHMWPE
Stiff rod or tie (tension)lighter2.82x heavier
Stiff beam (bending)lighter48% heavier
Stiff panel or platelighter19% heavier
Strong rod or tielighter2.52x heavier
Strong beamlighter1.7x heavier
Strong panel or platelighter40% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic Polycarbonate or Plastic UHMWPE?

Plastic UHMWPE stretches further before it breaks: 465% elongation at break against 125% for Plastic Polycarbonate.

Thermal

Which handles higher temperatures, Plastic Polycarbonate or Plastic UHMWPE?

Plastic Polycarbonate does: 125 °C against 80 °C for Plastic UHMWPE.

Which conducts heat better, Plastic Polycarbonate or Plastic UHMWPE?

Plastic UHMWPE conducts heat better: 0.4 W/m·K against 0.2 W/m·K for Plastic Polycarbonate.

Which expands less with temperature?

Plastic Polycarbonate expands less: 65 µm/m·K against 200 µm/m·K for Plastic UHMWPE.

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