Materials / Compare

Plastic Polycarbonate vs. Plastic Polypropylene

Compare Plastic Polycarbonate vs. Plastic Polypropylene strength, stiffness, weight and thermal properties.

Plastic PolycarbonateBulk polymer (molded or machined)
Plastic PolypropyleneBulk polymer (molded or machined)
MechanicalPlastic PolycarbonatePlastic Polypropylene
Yield strength65MPa11.97x stronger33MPa2
Ultimate tensile strength65MPa1not stated (yield given)
Flexural strength97MPa1not sourced
Elongation at break125%1not sourced
Young's modulus (stiffness)2.4GPa11.66x stiffer1.45GPa2
Density1,200kg/m³1900kg/m³233% lighter
Strength to weight54.2kN·m/kg48% higher36.7kN·m/kg
Stiffness to weight2MN·m/kg24% higher1.61MN·m/kg
Poisson's ratio0.383base material0.424
Shear modulus0.87GPa1.7x stiffer in shear0.511GPa
Bulk modulus3.33GPa10% higher3.02GPa
Speed of sound1,414m/s11% faster1,269m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic Polypropylene
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic Polypropylene
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic PolycarbonatePlastic Polypropylene
Thermal conductivity0.2W/m·K1base material0.17–0.22W/m·K4
Thermal expansion65µm/m·K1base material80–100µm/m·K4
100 mm part over a 50 °C swing325µm growth38% less450µm growth
Specific heat1,172J/kg·K5not sourced
Heats up and cools (diffusivity)0.142mm²/snot sourced
Thermal shock resistance51.7W/m1.81x more resistant28.6W/m
Glass transition144°C1not sourced
Max service temperatureUL 746B RTI125°C1HDT 0.45 MPa90°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic Polypropylene
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic Polypropylene
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources5 documents: Covestro, LyondellBasell, INEOS Olefins & Polymers USA, Bayer MaterialScience
Plastic Polycarbonate
Covestro Makrolon 2405 general-purpose PC (MVR 19), Covestro technical datasheet version 2026-09-28, typical values
Plastic Polypropylene
LyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO values
  1. 1
    Makrolon 2405 Technical Data SheetCovestroPlastic Polycarbonate · Yield strength: typical, tensile yieldPlastic Polycarbonate · Ultimate tensile strength: typical, stress at breakPlastic Polycarbonate · Flexural strength: typical, flexural strengthPlastic Polycarbonate · Elongation at break: typical, strain at breakPlastic Polycarbonate · Young's modulus (stiffness): typicalPlastic Polycarbonate · Density: typicalPlastic Polycarbonate · Thermal conductivity: typical, through-plane, 23 CPlastic Polycarbonate · Thermal expansion: typical, 23-55 C, parallel and normalPlastic Polycarbonate · Glass transition: typical, DSC 10 C/minPlastic Polycarbonate · Max service temperature: UL 746B RTI, tensile strength, 1.5 mm
  2. 2
    Moplen HP501H Product DataLyondellBasellPlastic Polypropylene · Yield strength: typical, tensile stress at yield ISO 527Plastic Polypropylene · Young's modulus (stiffness): typical, tensile modulus ISO 527Plastic Polypropylene · Density: typical, 23 °C ISO 1183-1Plastic Polypropylene · Max service temperature: HDT 0.45 MPa (ISO 75B), unannealed
  3. 3
    Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroarchived copyPlastic Polycarbonate · Poisson's ratio: typical, polycarbonate family (Covestro Part and Mold Design guide, Table 3-1)
  4. 4
    Typical Engineering Properties of PolypropyleneINEOS Olefins & Polymers USAarchived copyPlastic Polypropylene · Poisson's ratio: base material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)Plastic Polypropylene · Thermal conductivity: base material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)Plastic Polypropylene · Thermal expansion: base material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
  5. 5
    Makrolon 2405 Data Sheet, ASTM valuesBayer MaterialSciencearchived copyPlastic Polycarbonate · Specific heat: typical (guide value), Bayer ASTM datasheet for Makrolon 2405, ASTM D 2766

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Mechanical

Is Plastic Polycarbonate stronger than Plastic Polypropylene?

Plastic Polycarbonate is stronger: its yield strength is 65 MPa against 33 MPa for Plastic Polypropylene (1.97x).

Which is lighter, Plastic Polycarbonate or Plastic Polypropylene?

Plastic Polypropylene is lighter: 900 kg/m³ against 1,200 kg/m³ for Plastic Polycarbonate.

Which is stiffer, Plastic Polycarbonate or Plastic Polypropylene?

Plastic Polycarbonate is stiffer: Young's modulus 2.4 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in Plastic Polycarbonate deflects less under the same load.

Which is lighter for the same job, Plastic Polycarbonate or Plastic Polypropylene?

For the same stiffness or strength: Plastic Polycarbonate is lighter for a stiff rod or tie (tension), strong rod or tie, strong beam, strong panel or plate; Plastic Polypropylene is lighter for a stiff beam (bending), stiff panel or plate.

Part that must bePlastic PolycarbonatePlastic Polypropylene
Stiff rod or tie (tension)lighter24% heavier
Stiff beam (bending)4% heavierlighter
Stiff panel or plate13% heavierlighter
Strong rod or tielighter48% heavier
Strong beamlighter18% heavier
Strong panel or platelighter5% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Thermal

Which conducts heat better, Plastic Polycarbonate or Plastic Polypropylene?

Plastic Polycarbonate conducts heat better: 0.2 W/m·K against 0.195 W/m·K for Plastic Polypropylene.

Which expands less with temperature?

Plastic Polycarbonate expands less: 65 µm/m·K against 90 µm/m·K for Plastic Polypropylene.

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