Materials / Compare

Plastic PETG vs. Plastic Polycarbonate

Compare Plastic PETG vs. Plastic Polycarbonate strength, stiffness, weight and thermal properties.

Plastic PETG3D printed (FDM)
Plastic PolycarbonateBulk polymer (molded or machined)
MechanicalPlastic PETGPlastic Polycarbonate
Yield strength46.2MPa165MPa241% stronger
Ultimate tensile strength46.2MPa165MPa2
Flexural strength78.9MPa197MPa2
Elongation at break7.6%1125%216.4x more ductile
Young's modulus (stiffness)1.94GPa12.4GPa224% stiffer
Density1,270kg/m³11,200kg/m³2
Strength to weight36.4kN·m/kg54.2kN·m/kg49% higher
Stiffness to weight1.53MN·m/kg2MN·m/kg31% higher
Poisson's rationot sourced0.383
Shear modulusnot sourced0.87GPa
Bulk modulusnot sourced3.33GPa
Speed of sound1,236m/s1,414m/s14% faster
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PETGPlastic Polycarbonate
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PETGPlastic Polycarbonate
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic PETGPlastic Polycarbonate
Thermal conductivitybase material0.21W/m·K40.2W/m·K2
Thermal expansionbase material51µm/m·K427% less65µm/m·K2
100 mm part over a 50 °C swing255µm growth27% less325µm growth
Specific heatbase material1,300J/kg·K41,172J/kg·K5
Heats up and cools (diffusivity)0.127mm²/s0.142mm²/s12% faster
Thermal shock resistancenot sourced51.7W/m
Glass transition77.4°C1144°C266.6 °C higher
Max service temperatureHDT 0.455 MPa76.2°C1UL 746B RTI125°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PETGPlastic Polycarbonate
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PETGPlastic Polycarbonate
Thermal expansion against thermal conductivityLower and further right: warps less when heated
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Sources5 documents: UltiMaker, Covestro, Eastman, Bayer MaterialScience
Plastic PETG
Ultimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022.
Plastic Polycarbonate
Covestro Makrolon 2405 general-purpose PC (MVR 19), Covestro technical datasheet version 2026-09-28, typical values
  1. 1
    Ultimaker PETG Technical Data Sheet, v1.00UltiMakerarchived copyPlastic PETG · Yield strength: typicalPlastic PETG · Ultimate tensile strength: typical, peak stress (= stress at yield)Plastic PETG · Flexural strength: typicalPlastic PETG · Elongation at break: typicalPlastic PETG · Young's modulus (stiffness): typicalPlastic PETG · Density: typicalPlastic PETG · Glass transition: typicalPlastic PETG · Max service temperature: HDT 0.455 MPa (printed specimens)
  2. 2
    Makrolon 2405 Technical Data SheetCovestroPlastic Polycarbonate · Yield strength: typical, tensile yieldPlastic Polycarbonate · Ultimate tensile strength: typical, stress at breakPlastic Polycarbonate · Flexural strength: typical, flexural strengthPlastic Polycarbonate · Elongation at break: typical, strain at breakPlastic Polycarbonate · Young's modulus (stiffness): typicalPlastic Polycarbonate · Density: typicalPlastic Polycarbonate · Thermal conductivity: typical, through-plane, 23 CPlastic Polycarbonate · Thermal expansion: typical, 23-55 C, parallel and normalPlastic Polycarbonate · Glass transition: typical, DSC 10 C/minPlastic Polycarbonate · Max service temperature: UL 746B RTI, tensile strength, 1.5 mm
  3. 3
    Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroarchived copyPlastic Polycarbonate · Poisson's ratio: typical, polycarbonate family (Covestro Part and Mold Design guide, Table 3-1)
  4. 4
    Eastar Copolyester 6763 Product Data SheetEastmanPlastic PETG · Thermal conductivity: base material: Eastman Eastar Copolyester 6763 (PETG), typicalPlastic PETG · Thermal expansion: base material: Eastman Eastar Copolyester 6763 (PETG), typicalPlastic PETG · Specific heat: base material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed)
  5. 5
    Makrolon 2405 Data Sheet, ASTM valuesBayer MaterialSciencearchived copyPlastic Polycarbonate · Specific heat: typical (guide value), Bayer ASTM datasheet for Makrolon 2405, ASTM D 2766

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PETG is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Mechanical

Is Plastic PETG stronger than Plastic Polycarbonate?

Plastic Polycarbonate is stronger: its yield strength is 65 MPa against 46.2 MPa for Plastic PETG (41%).

Which is lighter, Plastic PETG or Plastic Polycarbonate?

Plastic Polycarbonate is lighter: 1,200 kg/m³ against 1,270 kg/m³ for Plastic PETG.

Which is stiffer, Plastic PETG or Plastic Polycarbonate?

Plastic Polycarbonate is stiffer: Young's modulus 2.4 GPa against 1.94 GPa for Plastic PETG, so the same part in Plastic Polycarbonate deflects less under the same load.

Which is lighter for the same job, Plastic PETG or Plastic Polycarbonate?

For the same stiffness or strength: Plastic Polycarbonate is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PETGPlastic Polycarbonate
Stiff rod or tie (tension)31% heavierlighter
Stiff beam (bending)18% heavierlighter
Stiff panel or plate14% heavierlighter
Strong rod or tie49% heavierlighter
Strong beam33% heavierlighter
Strong panel or plate26% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic PETG or Plastic Polycarbonate?

Plastic Polycarbonate stretches further before it breaks: 125% elongation at break against 7.6% for Plastic PETG.

Thermal

Which conducts heat better, Plastic PETG or Plastic Polycarbonate?

Plastic PETG conducts heat better: 0.21 W/m·K against 0.2 W/m·K for Plastic Polycarbonate.

Which expands less with temperature?

Plastic PETG expands less: 51 µm/m·K against 65 µm/m·K for Plastic Polycarbonate.

Related comparisons