Materials / Compare

Plastic ABS vs. Plastic TPU

Compare Plastic ABS vs. Plastic TPU strength, stiffness, weight and thermal properties.

Plastic ABS3D printed (FDM)
Plastic TPU3D printed (FDM)
MechanicalPlastic ABSPlastic TPU
Yield strength38.1MPa1not given (tensile used)
Ultimate tensile strength38.1MPa123.7MPa2
Flexural strength61.1MPa114.9x stronger in bending4.1MPa2
Elongation at break4.6%1not sourced
Young's modulus (stiffness)1.96GPa129.3x stiffer0.067GPa2
Density1,100kg/m³11,220kg/m³2
Strength to weight34.6kN·m/kg1.78x higher19.4kN·m/kg
Stiffness to weight1.78MN·m/kg32.5x higher0.0549MN·m/kg
Poisson's ratiobase material0.393not sourced
Shear modulus0.706GPanot sourced
Bulk modulus2.97GPanot sourced
Speed of sound1,336m/s5.7x faster234m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABSPlastic TPU
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABSPlastic TPU
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic ABSPlastic TPU
Thermal conductivitybase material0.17W/m·K4not sourced
Thermal expansionbase material80–110µm/m·K4not sourced
100 mm part over a 50 °C swing475µm growthnot sourced
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistance21.2W/mnot sourced
Melting pointnot sourced217°C2
Glass transition101°C1not sourced
Max service temperatureHDT 0.455 MPa86.6°C136.3 °C hotterHDT 0.455 MPa50.3°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABS
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABS
Thermal expansion against thermal conductivityLower and further right: warps less when heated
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Sources4 documents: UltiMaker, Covestro, INEOS Styrolution
Plastic ABS
Ultimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.
Plastic TPU
Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.
  1. 1
    Ultimaker ABS Technical Data Sheet, v5.00UltiMakerarchived copyPlastic ABS · Yield strength: typicalPlastic ABS · Ultimate tensile strength: typical, peak stress (= stress at yield)Plastic ABS · Flexural strength: typicalPlastic ABS · Elongation at break: typicalPlastic ABS · Young's modulus (stiffness): typicalPlastic ABS · Density: typicalPlastic ABS · Glass transition: typicalPlastic ABS · Max service temperature: HDT 0.455 MPa (printed specimens)
  2. 2
    Ultimaker TPU 95A Technical Data Sheet, v5.00UltiMakerarchived copyPlastic TPU · Ultimate tensile strength: typical, stress at breakPlastic TPU · Flexural strength: typicalPlastic TPU · Young's modulus (stiffness): typicalPlastic TPU · Density: typicalPlastic TPU · Melting point: typicalPlastic TPU · Max service temperature: HDT 0.455 MPa (printed specimens)
  3. 3
    Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroarchived copyPlastic ABS · Poisson's ratio: base material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)
  4. 4
    Terluran GP-22 (ABS) Product Data SheetINEOS StyrolutionPlastic ABS · Thermal conductivity: base material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typicalPlastic ABS · Thermal expansion: base material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS and Plastic TPU are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Mechanical

Is Plastic ABS stronger than Plastic TPU?

Plastic ABS is stronger: its yield strength is 38.1 MPa against tensile strength 23.7 MPa for Plastic TPU (1.61x).

Which is lighter, Plastic ABS or Plastic TPU?

Plastic ABS is lighter: 1,100 kg/m³ against 1,220 kg/m³ for Plastic TPU.

Which is stiffer, Plastic ABS or Plastic TPU?

Plastic ABS is stiffer: Young's modulus 1.96 GPa against 0.067 GPa for Plastic TPU, so the same part in Plastic ABS deflects less under the same load.

Which is lighter for the same job, Plastic ABS or Plastic TPU?

For the same stiffness or strength: Plastic ABS is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABSPlastic TPU
Stiff rod or tie (tension)lighter32.5x heavier
Stiff beam (bending)lighter6x heavier
Stiff panel or platelighter3.42x heavier
Strong rod or tielighter1.78x heavier
Strong beamlighter1.52x heavier
Strong panel or platelighter41% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Thermal

Which handles higher temperatures, Plastic ABS or Plastic TPU?

Plastic ABS does: 86.6 °C against 50.3 °C for Plastic TPU, both HDT 0.455 MPa (printed specimens).

Related comparisons