Materials / Compare
Aluminum vs. Zinc Zamak 3 Compare Aluminum vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.
Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Rubber Wood Aluminum Aluminum 6061-T6 Aluminum 7075-T6 Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Steel Steel AISI 1018 Steel AISI 1045 Steel AISI 4340 Steel A992 Iron Titanium Titanium Ti-6Al-4V Stainless Steel 304 Stainless Steel 316 Stainless Steel 303 Stainless Steel 17-4PH Brass C360 Brass C260 Copper C110 Copper C10100 Copper C12200 Glass Nickel Inconel 718 Magnesium AZ31B-H24 Magnesium AZ91D Zinc Zamak 3 FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood Drywall PCB Laminate FR-4 PCB Board FR-4, 2 copper planes Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Solder SAC305 Aluminum Wrought Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Rubber Wood Aluminum Aluminum 6061-T6 Aluminum 7075-T6 Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Steel Steel AISI 1018 Steel AISI 1045 Steel AISI 4340 Steel A992 Iron Titanium Titanium Ti-6Al-4V Stainless Steel 304 Stainless Steel 316 Stainless Steel 303 Stainless Steel 17-4PH Brass C360 Brass C260 Copper C110 Copper C10100 Copper C12200 Glass Nickel Inconel 718 Magnesium AZ31B-H24 Magnesium AZ91D Zinc Zamak 3 FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood Drywall PCB Laminate FR-4 PCB Board FR-4, 2 copper planes Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Solder SAC305 Zinc Zamak 3 Cast Mechanical Aluminum Zinc Zamak 3 Yield strength 276 MPa 25% stronger 221 MPa Ultimate tensile strength 310 MPa 283 MPa Elongation at break 17 % 1.7x more ductile 10 % Young's modulus (stiffness) 68.3 GPa 85.5 GPa 25% stiffer Density 2,700 kg/m³ 2.44x lighter 6,600 kg/m³ Strength to weight 102 kN·m/kg 3.05x higher 33.5 kN·m/kg Stiffness to weight 25.3 MN·m/kg 1.95x higher 13 MN·m/kg Poisson's ratio 0.33 0.27 Shear modulus 25.7 GPa 33.7 GPa 31% stiffer in shear Bulk modulus 67 GPa 8% higher 62 GPa Speed of sound 5,030 m/s 40% faster 3,599 m/s
1k 10k 0.1 1 10 100 Density (kg/m³) Young's modulus (GPa) Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Wood Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum Zinc Zamak 3 Stiffness against densityHigher and further left: stiffer for its weight 1k 10k 10 100 1k Density (kg/m³) Yield strength (MPa) Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Rubber Wood Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Brick PCB Laminate FR-4 Silicon Ceramic Alumina 96% Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum Zinc Zamak 3 Strength against densityHigher and further left: stronger for its weight
Thermal Aluminum Zinc Zamak 3 Thermal conductivity 167 W/m·K 48% more heat through a fin 113 W/m·K Thermal expansion 23.6 µm/m·K 16% less 27.4 µm/m·K 100 mm part over a 50 °C swing 118 µm growth 16% less 137 µm growth Specific heat 896 J/kg·K 2.14x higher 419 J/kg·K Heats up and cools (diffusivity) 69 mm²/s 1.69x faster 40.9 mm²/s Thermal shock resistance 19,159 W/m 2.46x more resistant 7,782 W/m Melting point solidus-liquidus 582–652 °C melting range 381–387 °C
1k 10k 0.1 1 10 100 Density (kg/m³) Thermal conductivity (W/m·K) Plastic PLA Plastic PETG Plastic ABS Plastic Nylon Rubber Wood Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM HIPS SLA Resin Standard DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum Zinc Zamak 3 Thermal conductivity against densityHigher and further left: spreads more heat for its weight 0.1 1 10 100 10 100 Thermal conductivity (W/m·K) Thermal expansion (µm/m·K) Plastic PETG Plastic ABS Plastic Nylon Wood Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Aluminum 7075-T6 Brass C360 Copper C110 Copper C10100 Copper C12200 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM HIPS SLA Resin Standard DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum 3003-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum Zinc Zamak 3 Thermal expansion against thermal conductivityLower and further right: warps less when heated
Sources 4 documents: Kaiser Aluminum, Nathan Trotter, U.S. Department of Defense, Eastern Alloys
Aluminum 6061-T6/T651, Kaiser Aluminum typical properties (sheet, coil & plate datasheet); Poisson from MIL-HDBK-5J
Zinc Zamak 3 Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values 1 Alloy 6061 Sheet, Coil & Plate Technical Data Kaiser Aluminum archived copy Aluminum · Yield strength: typical, 0.2% offset, .500 in dia specimenAluminum · Ultimate tensile strength: typicalAluminum · Elongation at break: typical, in 4D, 0.500 in dia specimenAluminum · Young's modulus (stiffness): typicalAluminum · Density: nominalAluminum · Thermal conductivity: typical, 20 °CAluminum · Thermal expansion: typical, mean 20-100 °CAluminum · Specific heat: typical, at 100 °CAluminum · Melting point: solidus-liquidus2 Zamak 3 Technical Data Sheet Nathan Trotter archived copy Zinc Zamak 3 · Yield strength: typicalZinc Zamak 3 · Ultimate tensile strength: typicalZinc Zamak 3 · Elongation at break: typical, in 2 in.Zinc Zamak 3 · Young's modulus (stiffness): typicalZinc Zamak 3 · Density: typicalZinc Zamak 3 · Thermal conductivity: typicalZinc Zamak 3 · Thermal expansion: typicalZinc Zamak 3 · Specific heat: typicalZinc Zamak 3 · Melting point: melting range3 MIL-HDBK-5J, Metallic Materials and Elements for Aerospace Vehicle Structures (2003) U.S. Department of Defense Aluminum · Poisson's ratio: typical (handbook physical constant)
4 Zinc Die Casting Properties Guide (2012) Eastern Alloys Zinc Zamak 3 · Poisson's ratio: typical, Zamak 3 hot-chamber die cast
Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions Mechanical Is Aluminum stronger than Zinc Zamak 3? Aluminum is stronger: its yield strength is 276 MPa against 221 MPa for Zinc Zamak 3 (25%).
Which is lighter, Aluminum or Zinc Zamak 3? Aluminum is lighter: 2,700 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.
Which is stiffer, Aluminum or Zinc Zamak 3? Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 68.3 GPa for Aluminum, so the same part in Zinc Zamak 3 deflects less under the same load.
Which is lighter for the same job, Aluminum or Zinc Zamak 3? For the same stiffness or strength: Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.
Part that must be Aluminum Zinc Zamak 3 Stiff rod or tie (tension) lighter 1.95x heavier Stiff beam (bending) lighter 2.18x heavier Stiff panel or plate lighter 2.27x heavier Strong rod or tie lighter 3.05x heavier Strong beam lighter 2.83x heavier Strong panel or plate lighter 2.73x heavier
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which is more ductile, Aluminum or Zinc Zamak 3? Aluminum stretches further before it breaks: 17% elongation at break against 10% for Zinc Zamak 3.
Thermal Which conducts heat better, Aluminum or Zinc Zamak 3? Aluminum conducts heat better: 167 W/m·K against 113 W/m·K for Zinc Zamak 3.
Which expands less with temperature? Aluminum expands less: 23.6 µm/m·K against 27.4 µm/m·K for Zinc Zamak 3.