Thermal conductivity against densityHigher and further left: spreads more heat for its weightThermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources4 documents: Kaiser Aluminum, U.S. Department of Defense
Aluminum 2024-T351
2024-T4/T351, Kaiser Aluminum sheet, coil & plate typical datasheet; Poisson from MIL-HDBK-5J
Aluminum 7075-T6
7075-T6/T651, Kaiser Aluminum rod & bar (mechanical) and sheet/coil/plate (physical) typical datasheets; Poisson from MIL-HDBK-5J
1
Alloy 2024 Sheet, Coil & Plate Technical DataKaiser Aluminumarchived copyAluminum 2024-T351 · Yield strength: typical, 0.2% offset, .500 in dia specimenAluminum 2024-T351 · Ultimate tensile strength: typicalAluminum 2024-T351 · Elongation at break: typical, in 4DAluminum 2024-T351 · Young's modulus (stiffness): typicalAluminum 2024-T351 · Density: nominalAluminum 2024-T351 · Thermal conductivity: typical, 20 °CAluminum 2024-T351 · Thermal expansion: typical, mean 20-100 °CAluminum 2024-T351 · Specific heat: typical, at 100 °CAluminum 2024-T351 · Melting point: melting range
2
Alloy 7075 Rod & Bar Technical DataKaiser Aluminumarchived copyAluminum 7075-T6 · Yield strength: typical, 0.2% offset, .500 in dia specimenAluminum 7075-T6 · Ultimate tensile strength: typicalAluminum 7075-T6 · Elongation at break: typical, in 4DAluminum 7075-T6 · Young's modulus (stiffness): typical
3
Alloy 7075 Sheet, Coil & Plate Technical DataKaiser Aluminumarchived copyAluminum 7075-T6 · Density: nominalAluminum 7075-T6 · Thermal conductivity: typical, 20 °C, T651Aluminum 7075-T6 · Thermal expansion: typical, mean 20-100 °CAluminum 7075-T6 · Specific heat: typical, at 100 °CAluminum 7075-T6 · Melting point: melting range
4
MIL-HDBK-5J, Metallic Materials and Elements for Aerospace Vehicle Structures (2003)U.S. Department of DefenseAluminum 2024-T351 · Poisson's ratio: typical (handbook physical constant), all tempersAluminum 7075-T6 · Poisson's ratio: typical (handbook physical constant)
Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions
Mechanical
Is Aluminum 2024-T351 stronger than Aluminum 7075-T6?
Aluminum 7075-T6 is stronger: its yield strength is 503 MPa against 324 MPa for Aluminum 2024-T351 (1.55x).
Which is lighter, Aluminum 2024-T351 or Aluminum 7075-T6?
Aluminum 2024-T351 is lighter: 2,770 kg/m³ against 2,800 kg/m³ for Aluminum 7075-T6.
Which is stiffer, Aluminum 2024-T351 or Aluminum 7075-T6?
Aluminum 2024-T351 is stiffer: Young's modulus 73.1 GPa against 71 GPa for Aluminum 7075-T6, so the same part in Aluminum 2024-T351 deflects less under the same load.
Which is lighter for the same job, Aluminum 2024-T351 or Aluminum 7075-T6?
For the same stiffness or strength: Aluminum 2024-T351 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Aluminum 7075-T6 is lighter for a strong rod or tie, strong beam, strong panel or plate.
Part that must be
Aluminum 2024-T351
Aluminum 7075-T6
Stiff rod or tie (tension)
lighter
4% heavier
Stiff beam (bending)
lighter
3% heavier
Stiff panel or plate
lighter
2% heavier
Strong rod or tie
1.54x heavier
lighter
Strong beam
33% heavier
lighter
Strong panel or plate
23% heavier
lighter
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which is more ductile, Aluminum 2024-T351 or Aluminum 7075-T6?
Aluminum 2024-T351 stretches further before it breaks: 19% elongation at break against 11% for Aluminum 7075-T6.
Thermal
Which conducts heat better, Aluminum 2024-T351 or Aluminum 7075-T6?
Aluminum 7075-T6 conducts heat better: 130 W/m·K against 120 W/m·K for Aluminum 2024-T351.
Which expands less with temperature?
Aluminum 2024-T351 expands less: 22.9 µm/m·K against 23.4 µm/m·K for Aluminum 7075-T6.