Materials / Compare

Aluminum 1100-O vs. Aluminum A380

Compare Aluminum 1100-O vs. Aluminum A380 strength, stiffness, weight and thermal properties.

Aluminum 1100-OWrought
Aluminum A380Cast
MechanicalAluminum 1100-OAluminum A380
Yield strength35MPa1160MPa24.57x stronger
Ultimate tensile strength90MPa1320MPa23.56x stronger
Elongation at break35%110x more ductile3.5%2
Young's modulus (stiffness)69GPa171GPa2
Density2,710kg/m³12,713kg/m³2
Strength to weight12.9kN·m/kg59kN·m/kg4.57x higher
Stiffness to weight25.5MN·m/kg26.2MN·m/kg3% higher
Poisson's rationot sourced0.333
Shear modulusnot sourced26.7GPa
Bulk modulusnot sourced69.6GPa
Speed of sound5,046m/s5,116m/s1% faster
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-OAluminum A380
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-OAluminum A380
Strength against densityHigher and further left: stronger for its weight
ThermalAluminum 1100-OAluminum A380
Thermal conductivity222W/m·K12.31x more heat through a fin96.2W/m·K2
Thermal expansion23.6µm/m·K121.8µm/m·K2
100 mm part over a 50 °C swing118µm growth109µm growth8% less
Specific heatbase material901J/kg·K4963J/kg·K2
Heats up and cools (diffusivity)90.9mm²/s2.47x faster36.8mm²/s
Thermal shock resistancenot sourced6,669W/m
Melting pointmelting range640–655°C1not sourced
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-OAluminum A380
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-OAluminum A380
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources4 documents: Kaiser Aluminum, Rheocast Company, North American Die Casting Association, Hydro
Aluminum 1100-O
1100-O (annealed) commercially pure aluminium, Kaiser Aluminum Tube & Pipe Alloy 1100 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-1050A (99.5% Al) extruded-products datasheet (10/2018).
Aluminum A380
A380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.
  1. 1
    Alloy 1100 Tube & Pipe Technical Data, Rev. 05/06Kaiser Aluminumarchived copyAluminum 1100-O · Yield strength: typical, O, 0.0625 in specimenAluminum 1100-O · Ultimate tensile strength: typical, OAluminum 1100-O · Elongation at break: typical, O, in 4DAluminum 1100-O · Young's modulus (stiffness): typicalAluminum 1100-O · Density: nominal, 20 °CAluminum 1100-O · Thermal conductivity: typical, O, 20 °CAluminum 1100-O · Thermal expansion: typical, mean 20-100 °CAluminum 1100-O · Melting point: melting range
  2. 2
    Alloy Aluminum: A380Rheocast CompanyAluminum A380 · Yield strength: typical, 25 °CAluminum A380 · Ultimate tensile strength: typical, 25 °CAluminum A380 · Elongation at break: typicalAluminum A380 · Young's modulus (stiffness): typical, 25 °CAluminum A380 · Density: typical at 68 °FAluminum A380 · Thermal conductivity: typical at 68 °FAluminum A380 · Thermal expansion: typical, 68-572 °F (20-300 °C)Aluminum A380 · Specific heat: typical at 68 °F
  3. 3
    Product Design for Die Casting, Table 4.1: Die Casting Alloys Material Properties ComparisonNorth American Die Casting Associationarchived copyAluminum A380 · Poisson's ratio: typical, as-cast, separately die cast specimens
  4. 4
    Technical Datasheet, Extruded Products: Alloy EN AW-1050AHydroAluminum 1100-O · Specific heat: base material: commercially pure aluminium EN AW-1050A (Hydro), 20 °C

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Mechanical

Is Aluminum 1100-O stronger than Aluminum A380?

Aluminum A380 is stronger: its yield strength is 160 MPa against 35 MPa for Aluminum 1100-O (4.57x).

Which is lighter, Aluminum 1100-O or Aluminum A380?

Aluminum 1100-O is lighter: 2,710 kg/m³ against 2,713 kg/m³ for Aluminum A380.

Which is stiffer, Aluminum 1100-O or Aluminum A380?

Aluminum A380 is stiffer: Young's modulus 71 GPa against 69 GPa for Aluminum 1100-O, so the same part in Aluminum A380 deflects less under the same load.

Which is lighter for the same job, Aluminum 1100-O or Aluminum A380?

For the same stiffness or strength: Aluminum A380 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 1100-OAluminum A380
Stiff rod or tie (tension)3% heavierlighter
Stiff beam (bending)1% heavierlighter
Stiff panel or plateabout equalabout equal
Strong rod or tie4.57x heavierlighter
Strong beam2.75x heavierlighter
Strong panel or plate2.14x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Aluminum 1100-O or Aluminum A380?

Aluminum 1100-O stretches further before it breaks: 35% elongation at break against 3.5% for Aluminum A380.

Thermal

Which conducts heat better, Aluminum 1100-O or Aluminum A380?

Aluminum 1100-O conducts heat better: 222 W/m·K against 96.2 W/m·K for Aluminum A380.

Which expands less with temperature?

Aluminum A380 expands less: 21.8 µm/m·K against 23.6 µm/m·K for Aluminum 1100-O.

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