Materials / Compare

Plastic Polycarbonate vs. Plastic PTFE

Compare Plastic Polycarbonate vs. Plastic PTFE strength, stiffness, weight and thermal properties.

Plastic PolycarbonateBulk polymer (molded or machined)
Plastic PTFEBulk polymer (molded or machined)
MechanicalPlastic PolycarbonatePlastic PTFE
Yield strength65MPa17.22x stronger9MPa2
Ultimate tensile strength65MPa139.3MPa3
Flexural strength97MPa1not sourced
Elongation at break125%1350%32.8x more ductile
Young's modulus (stiffness)2.4GPa1not sourced
Density1,200kg/m³11.8x lighter2,160kg/m³3
Strength to weight54.2kN·m/kg13x higher4.17kN·m/kg
Stiffness to weight2MN·m/kgnot sourced
Poisson's ratio0.3840.462
Shear modulus0.87GPanot sourced
Bulk modulus3.33GPanot sourced
Speed of sound1,414m/snot sourced
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic Polycarbonate
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic PTFE
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic PolycarbonatePlastic PTFE
Thermal conductivity0.2W/m·K10.25W/m·K225% more heat through a fin
Thermal expansion65µm/m·K11.54x less100µm/m·K2
100 mm part over a 50 °C swing325µm growth1.54x less500µm growth
Specific heat1,172J/kg·K51,400J/kg·K219% higher
Heats up and cools (diffusivity)0.142mm²/s1.72x faster0.0827mm²/s
Thermal shock resistance51.7W/mnot sourced
Melting pointnot sourcedsecond melting peak327°C3
Glass transition144°C1not sourced
Max service temperatureUL 746B RTI125°C1service temperature260°C6
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic PTFE
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolycarbonatePlastic PTFE
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources6 documents: Covestro, Chemours, Bayer MaterialScience
Plastic Polycarbonate
Covestro Makrolon 2405 general-purpose PC (MVR 19), Covestro technical datasheet version 2026-09-28, typical values
Plastic PTFE
Chemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)
  1. 1
    Makrolon 2405 Technical Data SheetCovestroPlastic Polycarbonate · Yield strength: typical, tensile yieldPlastic Polycarbonate · Ultimate tensile strength: typical, stress at breakPlastic Polycarbonate · Flexural strength: typical, flexural strengthPlastic Polycarbonate · Elongation at break: typical, strain at breakPlastic Polycarbonate · Young's modulus (stiffness): typicalPlastic Polycarbonate · Density: typicalPlastic Polycarbonate · Thermal conductivity: typical, through-plane, 23 CPlastic Polycarbonate · Thermal expansion: typical, 23-55 C, parallel and normalPlastic Polycarbonate · Glass transition: typical, DSC 10 C/minPlastic Polycarbonate · Max service temperature: UL 746B RTI, tensile strength, 1.5 mm
  2. 2
    Teflon PTFE Fluoropolymer Resin Properties HandbookChemoursarchived copyPlastic PTFE · Yield strength: typical yield strength at 23 °C (Teflon PTFE, Table 8)Plastic PTFE · Poisson's ratio: typical, 23 °C (Teflon PTFE resins, Chemours handbook)Plastic PTFE · Thermal conductivity: typical, granular resin, 4.6 mm specimenPlastic PTFE · Thermal expansion: typical, granular resin, 23-60 °C (ASTM E228)Plastic PTFE · Specific heat: typical, granular resin, 20 °C (ASTM D4591)
  3. 3
    Teflon PTFE 7C X Product InformationChemoursarchived copyPlastic PTFE · Ultimate tensile strength: typical, skived tape 0.13 mmPlastic PTFE · Elongation at break: typical, skived tape 0.13 mmPlastic PTFE · Density: typical (standard specific gravity, ASTM D4894)Plastic PTFE · Melting point: second melting peak (sintered polymer), +/-10
  4. 4
    Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroarchived copyPlastic Polycarbonate · Poisson's ratio: typical, polycarbonate family (Covestro Part and Mold Design guide, Table 3-1)
  5. 5
    Makrolon 2405 Data Sheet, ASTM valuesBayer MaterialSciencearchived copyPlastic Polycarbonate · Specific heat: typical (guide value), Bayer ASTM datasheet for Makrolon 2405, ASTM D 2766
  6. 6
    Teflon PTFE 6C X Product InformationChemoursarchived copyPlastic PTFE · Max service temperature: service temperature (Chemours general Teflon PTFE statement)

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Mechanical

Is Plastic Polycarbonate stronger than Plastic PTFE?

Plastic Polycarbonate is stronger: its yield strength is 65 MPa against 9 MPa for Plastic PTFE (7.22x).

Which is lighter, Plastic Polycarbonate or Plastic PTFE?

Plastic Polycarbonate is lighter: 1,200 kg/m³ against 2,160 kg/m³ for Plastic PTFE.

Which is lighter for the same job, Plastic Polycarbonate or Plastic PTFE?

For the same stiffness or strength: Plastic Polycarbonate is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PolycarbonatePlastic PTFE
Strong rod or tielighter13x heavier
Strong beamlighter6.73x heavier
Strong panel or platelighter4.84x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic Polycarbonate or Plastic PTFE?

Plastic PTFE stretches further before it breaks: 350% elongation at break against 125% for Plastic Polycarbonate.

Thermal

Which conducts heat better, Plastic Polycarbonate or Plastic PTFE?

Plastic PTFE conducts heat better: 0.25 W/m·K against 0.2 W/m·K for Plastic Polycarbonate.

Which expands less with temperature?

Plastic Polycarbonate expands less: 65 µm/m·K against 100 µm/m·K for Plastic PTFE.

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