Materials / Compare

Plastic PLA vs. Plastic Polycarbonate

Compare Plastic PLA vs. Plastic Polycarbonate strength, stiffness, weight and thermal properties.

Plastic PLA3D printed (FDM)
Plastic PolycarbonateBulk polymer (molded or machined)
MechanicalPlastic PLAPlastic Polycarbonate
Yield strength52.5MPa165MPa224% stronger
Ultimate tensile strength52.5MPa165MPa2
Flexural strength96.8MPa197MPa2
Elongation at break7.8%1125%216x more ductile
Young's modulus (stiffness)3.25GPa135% stiffer2.4GPa2
Density1,240kg/m³11,200kg/m³2
Strength to weight42.3kN·m/kg54.2kN·m/kg28% higher
Stiffness to weight2.62MN·m/kg31% higher2MN·m/kg
Poisson's rationot sourced0.383
Shear modulusnot sourced0.87GPa
Bulk modulusnot sourced3.33GPa
Speed of sound1,619m/s14% faster1,414m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PLAPlastic Polycarbonate
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PLAPlastic Polycarbonate
Strength against densityHigher and further left: stronger for its weight
ThermalPlastic PLAPlastic Polycarbonate
Thermal conductivitybase material0.13W/m·K40.2W/m·K21.54x more heat through a fin
Thermal expansionnot sourced65µm/m·K2
100 mm part over a 50 °C swingnot sourced325µm growth
Specific heatbase material1,200J/kg·K41,172J/kg·K5
Heats up and cools (diffusivity)0.0874mm²/s0.142mm²/s1.63x faster
Thermal shock resistancenot sourced51.7W/m
Melting point152°C1not sourced
Glass transition59.1°C1144°C284.9 °C higher
Max service temperatureHDT 0.455 MPa58.8°C1UL 746B RTI125°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PLAPlastic Polycarbonate
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic Polycarbonate
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources5 documents: UltiMaker, Covestro, NatureWorks, Bayer MaterialScience
Plastic PLA
Ultimaker PLA, 3D-printed specimens, XY (flat) orientation; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS dated April 20, 2022.
Plastic Polycarbonate
Covestro Makrolon 2405 general-purpose PC (MVR 19), Covestro technical datasheet version 2026-09-28, typical values
  1. 1
    Ultimaker PLA Technical Data Sheet, v5.00UltiMakerarchived copyPlastic PLA · Yield strength: typicalPlastic PLA · Ultimate tensile strength: typical, peak stress (= stress at yield)Plastic PLA · Flexural strength: typicalPlastic PLA · Elongation at break: typicalPlastic PLA · Young's modulus (stiffness): typicalPlastic PLA · Density: typicalPlastic PLA · Melting point: typicalPlastic PLA · Glass transition: typicalPlastic PLA · Max service temperature: HDT 0.455 MPa (printed specimens)
  2. 2
    Makrolon 2405 Technical Data SheetCovestroPlastic Polycarbonate · Yield strength: typical, tensile yieldPlastic Polycarbonate · Ultimate tensile strength: typical, stress at breakPlastic Polycarbonate · Flexural strength: typical, flexural strengthPlastic Polycarbonate · Elongation at break: typical, strain at breakPlastic Polycarbonate · Young's modulus (stiffness): typicalPlastic Polycarbonate · Density: typicalPlastic Polycarbonate · Thermal conductivity: typical, through-plane, 23 CPlastic Polycarbonate · Thermal expansion: typical, 23-55 C, parallel and normalPlastic Polycarbonate · Glass transition: typical, DSC 10 C/minPlastic Polycarbonate · Max service temperature: UL 746B RTI, tensile strength, 1.5 mm
  3. 3
    Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroarchived copyPlastic Polycarbonate · Poisson's ratio: typical, polycarbonate family (Covestro Part and Mold Design guide, Table 3-1)
  4. 4
    Engineering Properties of Ingeo BiopolymerNatureWorksarchived copyPlastic PLA · Thermal conductivity: base material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °CPlastic PLA · Specific heat: base material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C
  5. 5
    Makrolon 2405 Data Sheet, ASTM valuesBayer MaterialSciencearchived copyPlastic Polycarbonate · Specific heat: typical (guide value), Bayer ASTM datasheet for Makrolon 2405, ASTM D 2766

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PLA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Mechanical

Is Plastic PLA stronger than Plastic Polycarbonate?

Plastic Polycarbonate is stronger: its yield strength is 65 MPa against 52.5 MPa for Plastic PLA (24%).

Which is lighter, Plastic PLA or Plastic Polycarbonate?

Plastic Polycarbonate is lighter: 1,200 kg/m³ against 1,240 kg/m³ for Plastic PLA.

Which is stiffer, Plastic PLA or Plastic Polycarbonate?

Plastic PLA is stiffer: Young's modulus 3.25 GPa against 2.4 GPa for Plastic Polycarbonate, so the same part in Plastic PLA deflects less under the same load.

Which is lighter for the same job, Plastic PLA or Plastic Polycarbonate?

For the same stiffness or strength: Plastic PLA is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Plastic Polycarbonate is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PLAPlastic Polycarbonate
Stiff rod or tie (tension)lighter31% heavier
Stiff beam (bending)lighter13% heavier
Stiff panel or platelighter7% heavier
Strong rod or tie28% heavierlighter
Strong beam19% heavierlighter
Strong panel or plate15% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic PLA or Plastic Polycarbonate?

Plastic Polycarbonate stretches further before it breaks: 125% elongation at break against 7.8% for Plastic PLA.

Thermal

Which conducts heat better, Plastic PLA or Plastic Polycarbonate?

Plastic Polycarbonate conducts heat better: 0.2 W/m·K against 0.13 W/m·K for Plastic PLA.

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